clutch-Torque-Limiter-PTO-Drive-Shaft

Yellow Spraying T6 FF2 Series Friction Torque Limiter 200mm Driveshaft parts for PTO Shaft

SKU: 645cc1c586ee Category: PTO Shaft > PTO Shaft Accessories > Torque Limiter > FF Friction Torque Limiters

Description

Description

The Yellow Spraying T6 FF2 Series Friction Torque Limiter 200mm is an essential component for PTO shafts in a variety of industries. This brand-new part comes with a 1-year warranty and weighs 3 kg, making it ideal for applications in hotels, garment shops, manufacturing plants, and more. Each unit is thoroughly tested and inspected prior to delivery, ensuring top quality and reliable performance.

Advantages of a Friction Torque Limiter for a PTO Shaft

Friction torque limiters for Power Take-Off (PTO) shafts in agricultural and industrial machinery offer several key benefits. These devices are crucial for protecting equipment from torque overload by slipping when the torque exceeds a set limit. Here are the main advantages:

Equipment Protection: By limiting the maximum torque transmitted to the implement, friction torque limiters prevent mechanical overload, safeguarding both the tractor and the implement from significant damage.
Improved Safety: These limiters reduce the risk of sudden mechanical failures, contributing to a safer working environment, especially in high-powered agricultural settings.
Ease of Maintenance: Friction torque limiters are user-friendly, featuring simple adjustment mechanisms for torque settings and straightforward maintenance procedures.
Versatility: Suitable for a wide range of implements, these torque limiters are versatile components in machinery, particularly effective in applications with variable loads that may cause torque spikes.
Customizable Torque Settings: The friction torque limiter can be tailored to specific tasks, allowing adjustments based on the implement used or the nature of the work.
Extended Equipment Lifespan: By preventing excessive torque and overload situations, these limiters help prolong the lifespan of both the PTO shaft and the attached machinery.

Invest in the Yellow Spraying T6 FF2 Series Friction Torque Limiter for enhanced performance and protection in your operations!

Applications of a Friction Torque Limiter

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Applications of a Friction Torque Limiter

Friction torque limiters are critical safety devices in agricultural machinery, designed to protect equipment by controlling the torque transmitted from the tractor to the implement. They are widely used across various types of farm equipment, safeguarding against damage from torque overload. Here are some key applications of friction torque limiters in agriculture:

Rotary Cutters and Mowers: These limiters protect the gearboxes and blades of rotary cutters and mowers from damage when they encounter obstacles like rocks or dense brush.
Balers: They ensure that balers, especially round balers, do not become overloaded when processing large volumes of material, helping to prevent jams and mechanical failures.
Tillage Equipment: Friction torque limiters are utilized in plows, harrows, and cultivators to protect against damage caused by striking hard objects or dealing with overly compacted soil.
Seeders and Planters: These limiters safeguard seeders and planters from damage due to clogs or rough terrain, ensuring consistent operation and accurate seed placement.
Harvesting Equipment: In combines and forage harvesters, friction torque limiters protect the driveline from damage caused by overloading during demanding harvesting tasks.
Feed Mixers and Manure Spreaders: They help prevent torque overload in the drivelines of feed mixers and manure spreaders, which can occur due to uneven loads or blockages.

In summary, friction torque limiters play a vital role in enhancing the safety and reliability of agricultural equipment, ensuring efficient operation across various applications.

Types of PTO Shaft Torque Limiters

Agricultural Power Take-Off (PTO) shaft torque limiters are essential safety devices designed to protect tractors and implements from damage due to torque overload. There are several types of torque limiters used in agricultural applications, each with its own mechanisms and benefits. Here’s an overview of the most common types:

Friction Torque Limiters: These limiters function based on friction between contact surfaces. When the preset torque limit is exceeded, the device slips, preventing excessive torque transfer. They are commonly used in mowers, balers, and other implements where sudden torque spikes may occur, and often allow for adjustable torque settings.
Shear Bolt Torque Limiters: This type employs a shear bolt that breaks when the torque surpasses a certain threshold, disconnecting the drive between the tractor and the implement. They are simple and cost-effective, suitable for a variety of implements, but require the shear bolt to be replaced after activation.
Ratchet Torque Limiters: These utilize a ratcheting mechanism that permits rotation in one direction while locking or slipping in the opposite direction during overload. They are particularly useful in applications requiring unidirectional operation, such as augers.
Overrunning Clutch Torque Limiters: These limiters allow for free rotation in one direction and lock in the opposite direction. They also limit torque by slipping or disengaging when overloaded. Commonly found in mowers and rotary cutters, they enable the implement to continue spinning freely after the tractor stops.

In summary, each type of PTO shaft torque limiter offers distinct advantages, contributing to the safety and efficiency of agricultural machinery.

How Does a Friction Torque Limiter Work in Agriculture?

A friction torque limiter is an essential safety device used in agricultural machinery to prevent damage from torque overload in tractors and various implements. Here’s a detailed overview of its operation:

Torque Transmission: During normal operation, torque from the tractor’s PTO is transmitted through the friction plates of the limiter to the implement (such as a mower, baler, or plow). The friction generated between the plates, due to compression springs, facilitates this torque transfer.
Setting the Torque Limit: The amount of torque that can be transmitted is directly related to the pressure applied by the springs to the friction plates. This pressure can be adjusted, allowing the operator to set a specific torque limit tailored to their requirements.
Activation During Overload: If the torque exceeds the predetermined limit—often due to an obstruction or overload—the friction between the plates becomes insufficient to maintain full torque transmission. Consequently, the plates begin to slip against each other.
Slippage and Protection: This slippage mechanism effectively limits the torque transmitted to the implement, protecting both the tractor’s PTO system and the implement from potential damage due to overload. The limiter slips just enough to reduce the torque to a safe level.
Automatic Resetting: Once the overload condition is removed, the friction torque limiter automatically resets itself, returning to normal operation and resuming the transmission of the regular amount of torque without any manual intervention.

In summary, friction torque limiters are vital for ensuring the safety and reliability of agricultural equipment, effectively protecting machinery from excessive torque situations.

How to Install a Friction Torque Limiter on Agricultural Equipment

Installing a friction torque limiter on agricultural equipment, especially on a Power Take-Off (PTO) shaft, is essential for protecting machinery from torque overload. Here’s a step-by-step guide to the installation process:

Disconnect Power: Begin by ensuring that the tractor or equipment is turned off and the PTO is disengaged. Remove the key from the ignition and ensure the implement is properly supported and stable.
Remove Existing Equipment: If you are replacing an old torque limiter or coupling, disconnect it from the PTO shaft and the implement. This may involve removing pins, bolts, or retaining rings.
Prepare the Friction Torque Limiter: Unpack the new torque limiter and check for any shipping locks or braces that need to be removed. If necessary, apply lubricant to specific moving parts or bearings as specified by the manufacturer.
Install the Torque Limiter: Align the torque limiter with the PTO shaft. It should fit between the tractor’s PTO shaft and the implement’s drive shaft. Connect the torque limiter to the PTO shaft, ensuring that any splines or keys align correctly. Secure it using the provided pins, bolts, or other fasteners. Then, connect the other side of the limiter to the implement’s drive shaft in the same manner.
Adjust the Torque Settings: Set the torque settings according to the manufacturer’s specifications and your specific needs. This typically involves adjusting the compression of the springs within the limiter.
Test the Installation: After installation, manually rotate the PTO shaft to ensure that the limiter moves freely and is properly aligned. Start the tractor and engage the PTO at a low speed to test its operation. Listen for any unusual noises or vibrations that could indicate improper installation.

By following these steps, you can successfully install a friction torque limiter, ensuring the safety and efficiency of your agricultural equipment.

Maintenance and Care of a Friction Torque Limiter

Proper maintenance of a friction torque limiter on a Power Take-Off (PTO) shaft is crucial for ensuring its effective operation and longevity. These devices play an important role in agricultural machinery by protecting equipment from torque overload through controlled slipping. Here’s a comprehensive guide to maintaining your friction torque limiter:

Regular Inspection: Frequently examine the friction surfaces for signs of wear. Excessive wear can diminish the torque limiter’s effectiveness. Look for any damage or unusual wear patterns that may indicate misalignment or other issues.
Lubrication: Some friction torque limiters require periodic lubrication of their bearings. Always use the correct type of grease or lubricant as specified by the manufacturer to ensure optimal performance.
Adjustment and Calibration: Regularly check and adjust the torque settings according to the manufacturer’s specifications. Incorrect settings can lead to premature slippage or insufficient protection. Use a torque wrench or other appropriate tools to make precise adjustments.
Cleaning: Keep the torque limiter free from dirt, grime, and crop residue. Accumulation of debris can impede its operation and contribute to premature wear. Protect the limiter from excessive moisture and corrosive substances that could cause rust and deterioration.
Avoid Overloading: Do not intentionally exceed the PTO shaft’s capacity, as this can result in excessive wear or failure. Ensure that the PTO shaft is properly engaged and aligned to minimize unnecessary stress on the torque limiter.

By following these maintenance guidelines, you can ensure the reliability and longevity of your friction torque limiter, enhancing the overall performance of your agricultural equipment.

Why Choose FMP’s PTO Shaft Friction Torque Limiter?

FMP based in Hangzhou, Zhejiang City, specializes in the development, manufacturing, and marketing of PTO shafts, agricultural gearboxes, and related products. With an annual turnover of 60 million RMB (approximately 9 million USD), we have built a strong reputation among customers worldwide. We are a leading OEM supplier for numerous agricultural implement factories in the domestic market.

We adhere to the principles of quality first, prompt delivery, and competitive pricing, which has enabled us to obtain CE, TS/16949, and ISO9001 certifications. Our advanced manufacturing equipment and dedicated quality control team ensure the highest standards in both product quality and delivery times.

We warmly invite all interested parties to visit us and explore opportunities for mutually beneficial, long-term partnerships. Choose FMP for reliable solutions and exceptional service!

Author: CX