Description
The T6 PTO Shaft FF2 200MM Universal Joint Shaft Friction Torque Limiter Coupling is a high-quality product designed to protect your machinery from torque overload. This brand-new product comes with a one-year warranty and is suitable for a wide range of industries, including hotels, garment shops, building material stores, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, homes, retail shops, printing services, construction, energy and mining, and more. Weighing only 3 kg, it is easy to handle and install.
Advantages of the T6 PTO Shaft FF2 200MM Universal Joint Shaft Friction Torque Limiter Coupling
A friction torque limiter for Power Take-Off (PTO) shafts in agricultural and industrial machinery offers several significant benefits:
- Equipment Protection: Prevents mechanical overload, safeguarding both the tractor and the implement from severe damage.
- Improved Safety: Reduces the risk of sudden mechanical failures, contributing to a safer working environment.
- Ease of Maintenance: Simple adjustments to the desired torque settings and straightforward maintenance procedures make it user-friendly.
- Versatility: Compatible with a variety of implements, especially in applications where variable loads can lead to torque spikes.
- Customizable Torque Settings: The friction torque limiter can be tailored to meet specific task requirements.
- Extended Equipment Lifespan: By controlling excessive torque and preventing overload situations, these limiters help prolong the lifespan of both the PTO shaft and attached equipment.
Choose the T6 PTO Shaft FF2 200MM Friction Torque Limiter Coupling for reliable performance and enhanced protection for your machinery!
Applications of the T6 PTO Shaft FF2 200MM Universal Joint Shaft Friction Torque Limiter Coupling
Friction torque limiters are vital safety devices in agricultural machinery, designed to protect farm equipment from damage caused by torque overload. Here are some key applications of the T6 PTO Shaft FF2 200MM Friction Torque Limiter Coupling:
- Rotary Cutters and Mowers: Protects gearboxes and blades from damage when encountering obstacles.
- Balers: Prevents overload in balers, especially round balers, when processing large amounts of material.
- Tillage Equipment: Used in plows, harrows, and cultivators to avoid damage from hitting hard objects or overly compacted soil.
- Seeders and Planters: Safeguards seeders and planters from clogs or rough terrain, reducing the risk of damage.
- Harvesting Equipment: In combines and forage harvesters, it protects the driveline from damage due to overloading.
- Feed Mixers and Manure Spreaders: Helps to prevent torque overload in the drivelines of feed mixers and manure spreaders.
Types of PTO Shaft Torque Limiters
PTO shaft torque limiters are essential safety devices in agriculture. Here are the main types commonly used:
- Friction Torque Limiters: Function by creating friction between contact surfaces. When the preset torque limit is exceeded, the device slips, preventing excessive torque transfer.
- Shear Bolt Torque Limiters: Utilize a shear bolt that breaks when torque exceeds a specific threshold, disconnecting the drive between the tractor and the implement.
- Ratchet Torque Limiters: Employ a ratcheting mechanism that allows rotation in one direction and locks or slips in the opposite direction when overloaded.
- Overrunning Clutch Torque Limiters: Permit free rotation in one direction while locking in the opposite direction. They also limit torque by slipping or disengaging during overload situations.
How Does a Friction Torque Limiter Work in Agriculture?
A friction torque limiter is an essential safety and protection device used in agricultural applications. Here’s a breakdown of how it functions:
- Torque Transmission: During normal operation, torque from the tractor’s PTO is transmitted through the friction plates of the limiter to the implement.
- Setting the Torque Limit: The torque that can be transmitted is directly linked to the pressure exerted by the springs on the friction plates.
- Activation During Overload: When the torque exceeds the predetermined limit, the friction plates begin to slip relative to one another.
- Slippage and Protection: This slippage effectively limits the torque passed to the implement, safeguarding both the tractor’s PTO system and the implement from potential damage.
- Automatic Resetting: Once the overload condition is resolved, the friction torque limiter automatically resets itself, allowing normal torque transmission without manual intervention.
How to Install a Friction Torque Limiter on Agricultural Equipment
Installing a friction torque limiter on agricultural machinery is a crucial process. Here’s a step-by-step guide for the installation:
- Disconnect Power: Ensure that the tractor or equipment is turned off and the PTO is disengaged.
- Remove Existing Equipment: If you are replacing an old torque limiter or coupling, begin by removing it.
- Prepare the Friction Torque Limiter: Unpack the new torque limiter and check for any shipping locks or braces that need to be removed.
- Install the Torque Limiter: Align the torque limiter with the PTO shaft. Connect it to the PTO shaft, ensuring that any splines or keys align properly.
- Adjust the Torque Settings: Set the torque according to the manufacturer’s specifications.
- Test the Installation: After installation, manually rotate the PTO shaft to ensure that the limiter moves freely and is properly aligned.
By following these guidelines, you can ensure the effective installation and operation of the friction torque limiter in your agricultural equipment.
Maintenance and Care of the T6 PTO Shaft FF2 200MM Universal Joint Shaft Friction Torque Limiter Coupling
Proper maintenance of a friction torque limiter is crucial for ensuring its effective operation and longevity. Here’s a comprehensive guide to help you care for your friction torque limiter:
- Regular Inspection: Frequently check the friction surfaces for signs of wear.
- Lubrication: Some friction torque limiters may require periodic lubrication; consult the manufacturer’s guidelines.
- Adjustment and Calibration: Regularly verify and adjust the torque settings according to the manufacturer’s specifications to ensure optimal performance.
- Cleaning: Keep the torque limiter free from dirt, grime, and crop residue to maintain its functionality.
- Avoid Overloading: Do not intentionally exceed the PTO shaft’s capacity to prevent damage to the limiter.
Why Choose FMP’s PTO Shaft Friction Torque Limiter?
FMP is a leading OEM supplier for numerous agricultural implement factories in the domestic market. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, u-joints, torque limiters, tubes, yokes, adaptors, industrial cardan shafts, car driveshafts, and coupling shafts. Our products have earned a strong reputation among customers worldwide. We warmly invite you to visit us and explore opportunities for mutually beneficial, long-term partnerships.
Author: CX
