Description
The FCS165 Friction Torque Limiter, a product of China’s manufacturing factories, stands as a top-tier solution for safeguarding machinery from torque overload. This product, new and under a year’s warranty, finds applications in various industries ranging from hotels, garment shops, and building material stores to manufacturing plants, energy & mining sectors, food & beverage factories, and more. The product comes in a sleek black color with a weight of 9.5 KG and a diameter of 165. This friction torque limiter offers a practical and reliable solution for machinery protection, particularly in PTO shafts.
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Advantages of FCS165 Friction Torque Limiter
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A Friction Torque Limiter for a Power Take-Off (PTO) shaft in agricultural and industrial machinery offers several significant advantages:
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- Equipment Protection: The limiter protects machinery from mechanical overload by slipping when torque exceeds a predetermined level.
- Improved Safety: It reduces the risk of sudden mechanical failures, contributing to a safer operating environment.
- Ease of Maintenance: The limiter is easy to adjust to the desired torque settings and typically has straightforward maintenance procedures.
- Versatility: The friction torque limiters are useful in applications where variable loads can cause torque spikes.
- Customizable Torque Settings: It can be adjusted according to specific task requirements, allowing for customization based on the implement used or the nature of the work.
- Extended Equipment Lifespan: By mitigating excessive torque and preventing overload situations, these friction torque limiters extend the lifespan of both the PTO shaft and the attached equipment.
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Applications of FCS165 Friction Torque Limiter
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Friction torque limiters are essential safety devices in agricultural machinery. Here are some key applications:
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- Rotary Cutters & Mowers: Protects gearboxes and blades when they encounter obstacles like rocks or thick brushes.
- Balers: Protects balers from getting overloaded when processing large amounts of material.
- Tillage Equipment: Used in plows and cultivators to prevent damage from hard objects or overly compacted soil.
- Seeders and Planters: Protects seeders and planters from damage due to clogs or rough terrain.
- Harvesting Equipment: Protects drivelines of combines and forage harvesters from damage due to overloading during intense harvesting operations.
- Feed Mixers and Manure Spreaders: Helps prevent torque overload in drivelines, which can occur with uneven loads or blockages.
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PTO Shaft Torque Limiter Types
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Agricultural Power Take-Off (PTO) shaft torque limiters are crucial safety devices designed to protect tractors and implements from damage caused by torque overload.
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- Friction Torque Limiters: Operate based on friction between contact surfaces. When the preset torque limit is exceeded, the device slips, preventing the transfer of excessive torque.
- Shear Bolt Torque Limiters: Use a shear bolt that breaks when the torque exceeds a specific threshold, disconnecting the drive between the tractor and the implement.
- Ratchet Torque Limiters: Utilize a ratcheting mechanism that allows rotation in one direction and locks or slips in the opposite direction when overloaded.
- Overrunning Clutch Torque Limiters: Allow free rotation in one direction and lock in the opposite direction. They also limit torque by slipping or disengaging when overloaded.
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How Does Friction Torque Limiter for Agricultural Work?
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A friction torque limiter, particularly for agricultural applications, is a crucial safety and protection device designed to prevent damage from torque overload in machinery like tractors and various implements.
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- Torque Transmission: Under normal operation, the torque from the tractor’s PTO is transmitted through the friction plates of the limiter to the implement.
- Setting the Torque Limit: The amount of torque that can be transmitted is directly related to the amount of pressure that the springs apply to the friction plates.
- Activation During Overload: If the torque exceeds the set limit, the friction between the plates becomes insufficient to continue transmitting the full torque. As a result, the plates start to slip relative to each other.
- Slippage and Protection: This slippage action effectively limits the torque transmitted to the implement, protecting both the tractor’s PTO system and the implement from damage due to overloading.
- Automatic Resetting: Once the overload condition is removed or resolved, the friction torque limiter automatically returns to its normal operation, transmitting the regular amount of torque without the need for manual resetting.
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How to Install Friction Torque Limiter on Agricultural Equipment?
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Installing a friction torque limiter on agricultural equipment, particularly on a Power Take-Off (PTO) shaft, is a crucial task.
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- Disconnect Power: Ensure the tractor or equipment is turned off and the PTO is disengaged.
- Remove the Existing Equipment: If replacing an existing torque limiter or coupling, first remove it by disconnecting it from the PTO shaft and the implement.
- Prepare the Friction Torque Limiter: Unpack the new torque limiter and apply lubricant if required.
- Install the Torque Limiter: Align the torque limiter with the PTO shaft. Connect the torque limiter to the PTO shaft, ensuring that any splines or keys align properly.
- Adjust the Torque Settings: Adjust the torque settings according to the manufacturer??s specifications and your particular requirements.
- Test the Installation: Once installed, rotate the PTO shaft by hand to ensure that the limiter is moving freely and is properly aligned.
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Maintenance and Care of Friction Torque Limiter
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Maintaining and caring for a Friction Torque Limiter on a Power Take-Off (PTO) shaft is essential to ensure its effective operation and longevity.
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- Regular Inspection: Regularly inspect the friction surfaces for wear. Excessive wear can reduce the effectiveness of the torque limiter.
- Lubrication: Some friction torque limiters may require periodic lubrication of their bearings. Ensure you use the correct type of grease or lubricant as specified by the manufacturer.
- Adjustment and Calibration: Regularly check and adjust the torque settings according to the manufacturer’s specifications.
- Cleaning: Keep the torque limiter clean from dirt, grime, and crop residue. Build-up can impede its operation and lead to premature wear.
- Avoid Overloading: Do not intentionally overload the PTO shaft beyond the limiter??s capacity, as this can cause excessive wear or failure.
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Why Choose HZPT’s PTO Shaft Friction Torque Limiter?
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HZPT Drive Shaft Co., Ltd., located in Hangzhou Zhejiang City, is a top professional OEM supplier for many agricultural implement factories in the domestic market. We specialize in developing, manufacturing, and marketing PTO shafts, agricultural gearboxes, PTO shaft accessories, PTO shaft u-joints, PTO shaft torque limiters, PTO shaft tubes, PTO shaft yokes, PTO shaft adaptors, industrial cardan shafts, car driveshafts, u-joint coupling shafts, etc. Our products gained a great reputation from European, American, Asia, Australian, and North American customers. We already have the CE, TS/16949, and ISO9001 certificates with systematic manufacturing types of equipment and a QC team to guarantee our quality and delivery. We warmly welcome every friend to visit us and establish a mutually beneficial long-term relationship cooperation.
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Author: Yjx
Author: CX
