Hot Sales Best Production Capability Factory 6.FF2 Friction Torque Limiter

Description

Discover superior performance and exceptional protection with the 6.FF2 Friction Torque Limiter, a best-selling product from our highly-rated factory. This high-quality limiter is engineered for efficiency across diverse industries, including hotels, garment shops, building material suppliers, manufacturing plants, machinery repair services, and food and beverage factories. It is also suitable for farms, restaurants, home use, retail, printing shops, construction, energy, and mining sectors.

Advantages of the Friction Torque Limiter

The Friction Torque Limiter for Power Take-Off (PTO) shafts in agricultural and industrial machinery offers several key benefits:

• Equipment Protection: By limiting the maximum torque transmitted to the attached implement, these limiters prevent mechanical overload, safeguarding both the tractor and the implement from severe damage.
• Improved Safety: By minimizing the risk of sudden mechanical failures, friction torque limiters enhance safety in high-powered agricultural environments.
• Ease of Maintenance: These limiters are user-friendly, featuring straightforward adjustment processes for torque settings and simple maintenance procedures.
• Versatility: Designed to work with a variety of implements, friction torque limiters are versatile components in machinery, particularly effective in applications where variable loads can lead to torque spikes.
• Customizable Torque Settings: The torque limiter can be adjusted to meet specific task requirements, allowing for customization based on the implement used or the nature of the work.
• Extended Equipment Lifespan: By reducing excessive torque and preventing overload situations, these limiters help prolong the lifespan of both the PTO shaft and the connected equipment.

In summary, the 6.FF2 Friction Torque Limiter is an essential addition to your machinery, providing reliability and efficiency across various applications.

Applications of the Friction Torque Limiter

Friction torque limiters are vital safety devices in agricultural machinery, designed to protect equipment by controlling the torque transmitted from the tractor to the implement. They are applied in various types of farm equipment, safeguarding against damage from torque overload. Here are some key applications of friction torque limiters in agriculture:

• Rotary Cutters and Mowers: These limiters protect the gearboxes and blades of rotary cutters and mowers when encountering obstacles like rocks or dense brush.
• Balers: They ensure that balers, especially round balers, do not experience overload when processing large volumes of material, which can lead to jams or mechanical failures.
• Tillage Equipment: Used in plows, harrows, and cultivators, friction torque limiters help prevent damage from striking hard objects or dealing with overly compacted soil.
• Seeders and Planters: These limiters protect seeders and planters from damage caused by clogs or rough terrain, ensuring consistent operation and accurate seed placement.
• Harvesting Equipment: In combines and forage harvesters, friction torque limiters safeguard the driveline from damage due to overloading during intensive harvesting operations.
• Feed Mixers and Manure Spreaders: They help prevent torque overload in the driveline of feed mixers and manure spreaders, particularly in situations involving uneven loads or blockages.

In summary, friction torque limiters play a crucial role in enhancing the safety and reliability of agricultural equipment, ensuring efficient operation across various applications.

Types of PTO Shaft Torque Limiters

Agricultural Power Take-Off (PTO) shaft torque limiters are essential safety devices designed to protect tractors and implements from damage due to torque overload. Various types of torque limiters are used in agricultural applications, each offering unique mechanisms and benefits. Here’s an overview of the common types:

• Friction Torque Limiters: These limiters operate by utilizing friction between contact surfaces. When the preset torque limit is exceeded, the device slips, preventing the transfer of excessive torque. They are commonly found in mowers, balers, and other implements where sudden torque spikes may occur, and often allow for adjustable torque settings.
• Shear Bolt Torque Limiters: This type employs a shear bolt that breaks when the torque surpasses a specific threshold, disconnecting the drive between the tractor and the implement. They are simple and cost-effective, making them suitable for a variety of implements, though the shear bolt must be replaced after activation.
• Ratchet Torque Limiters: These limiters feature a ratcheting mechanism that permits rotation in one direction while locking or slipping in the opposite direction during overload conditions. They are particularly useful in applications requiring unidirectional operation, such as augers.
• Overrunning Clutch Torque Limiters: These allow for free rotation in one direction while locking in the opposite direction. They also limit torque by slipping or disengaging when overloaded. Commonly used in mowers and rotary cutters, they enable the implement to continue spinning freely after the tractor stops.

In summary, each type of PTO shaft torque limiter provides distinct advantages, contributing to the safety and reliability of agricultural machinery.

How Does a Friction Torque Limiter Work in Agriculture?

A friction torque limiter is a vital safety device used in agricultural machinery, designed to prevent damage from torque overload in equipment such as tractors and various implements. Here’s a breakdown of its functionality:

1. Torque Transmission: During normal operation, torque from the tractor’s PTO is transmitted through the friction plates of the limiter to the implement (like a mower, baler, or plow). The friction generated between the plates, due to compression springs, facilitates this torque transfer.
2. Setting the Torque Limit: The torque that can be transmitted directly depends on the pressure applied by the springs to the friction plates. This pressure is adjustable, enabling operators to set a specific torque limit tailored to their needs.
3. Activation During Overload: If the torque exceeds the preset limit—often due to an obstruction or overload—the friction between the plates becomes insufficient to maintain full torque transmission. Consequently, the plates begin to slip against each other.
4. Slippage and Protection: This slippage mechanism effectively limits the torque delivered to the implement, protecting both the tractor’s PTO system and the implement from potential damage caused by overloading. The limiter allows enough slipping to reduce torque to a safe level.
5. Automatic Resetting: Once the overload condition is resolved, the friction torque limiter automatically resets itself, returning to normal operation without requiring manual intervention.

In summary, friction torque limiters play a critical role in safeguarding agricultural equipment, ensuring safe and efficient operation.

How to Install a Friction Torque Limiter on Agricultural Equipment

Installing a friction torque limiter on agricultural equipment, especially on a Power Take-Off (PTO) shaft, is essential for protecting machinery from torque overload. Here’s a step-by-step guide for the installation process:

1. Disconnect Power: Begin by ensuring the tractor or equipment is turned off and the PTO is disengaged. Remove the key from the ignition, and make sure the implement is securely supported and stable.
2. Remove Existing Equipment: If you’re replacing an old torque limiter or coupling, first disconnect it from the PTO shaft and the implement. This may involve taking out pins, bolts, or retaining rings.
3. Prepare the Friction Torque Limiter: Unpack the new torque limiter and check for any shipping locks or braces that need removal. If necessary, apply lubricant to specific moving parts or bearings as indicated by the manufacturer.
4. Install the Torque Limiter: Align the torque limiter with the PTO shaft. It should fit between the tractor’s PTO shaft and the implement’s drive shaft. Ensure that any splines or keys align properly when connecting the limiter to the PTO shaft. Secure it using the provided pins, bolts, or fasteners, and then connect the other side of the limiter to the implement’s drive shaft in the same manner.
5. Adjust the Torque Settings: Set the torque settings according to the manufacturer’s specifications and your specific needs. This typically involves adjusting the compression of the springs within the limiter.
6. Test the Installation: After installation, manually rotate the PTO shaft to confirm that the limiter moves freely and is properly aligned. Start the tractor and engage the PTO at a low speed to test its functionality. Pay attention to any unusual noises or vibrations that may indicate an improper installation.

By following these steps, you can successfully install a friction torque limiter, ensuring the safety and efficiency of your agricultural equipment.

Maintenance and Care of the Friction Torque Limiter

Proper maintenance of a Friction Torque Limiter on a Power Take-Off (PTO) shaft is crucial for ensuring its effective operation and longevity. These devices play a vital role in agricultural machinery by protecting equipment from torque overload through controlled slipping. Here’s a comprehensive guide to maintaining your friction torque limiter:

1. Regular Inspection: Frequently check the friction surfaces for signs of wear. Excessive wear can diminish the limiter’s effectiveness. Look for any damage or unusual wear patterns that may indicate misalignment or other issues.
2. Lubrication: Some friction torque limiters require periodic lubrication of their bearings. Always use the type of grease or lubricant specified by the manufacturer to ensure optimal performance.
3. Adjustment and Calibration: Regularly verify and adjust the torque settings according to the manufacturer’s specifications. Incorrect torque settings can lead to premature slippage or inadequate protection. Use a torque wrench or other suitable tools to ensure accurate adjustments.
4. Cleaning: Keep the torque limiter free from dirt, grime, and crop residue. Accumulation of debris can hinder its operation and contribute to premature wear. Protect the limiter from excessive moisture and corrosive substances that can lead to rust and deterioration.
5. Avoid Overloading: Do not intentionally exceed the PTO shaft’s capacity, as this can result in excessive wear or failure. Ensure the PTO shaft is properly engaged and aligned to minimize unnecessary stress on the torque limiter.

By following these maintenance guidelines, you can ensure the reliability and longevity of your friction torque limiter, contributing to the overall efficiency of your agricultural equipment.

Why Choose FMP’s PTO Shaft Friction Torque Limiter?

At FMP, we focus on the development, manufacturing, and marketing of high-quality PTO shafts, agricultural gearboxes, and related accessories. Our flagship product, the 6.FF2 Friction Torque Limiter, has earned an excellent reputation among customers worldwide. Here’s why you should choose us:

• Convenient Location: Our facility in Hangzhou, Zhejiang City, offers easy access to both Pudong and Xiaoshan airports.
• Skilled Team: We boast a dedicated team of over 100 professionals working in a spacious facility of more than 12,000 m².
• Diverse Product Range: We manufacture a wide array of products, including PTO shafts, agricultural gearboxes, accessories, u-joints, torque limiters, tubes, yokes, adaptors, industrial cardan shafts, car driveshafts, and coupling shafts.
• Global Reach: Our products are exported to over 50 countries across five continents.
• Commitment to Quality: We prioritize quality, ensuring fast delivery and competitive pricing for our customers.
• Certifications: Our products are certified with CE, TS/16949, and ISO9001, guaranteeing their superior quality.
• Advanced Manufacturing: We utilize systematic manufacturing equipment and have a dedicated quality control team to ensure product excellence and timely delivery.
• Customer Focus: We welcome visitors and are committed to building mutually beneficial, long-term relationships with our clients.

Choose FMP for reliable, high-quality PTO solutions tailored to your needs!

Author: CX