Description
Premium Quality 36 Wide Angle Bearings Cross Kit for PTO Shafts
At FMP Drive Shaft Co., Ltd., we take pride in providing premium quality 36 wide angle bearings cross kits specifically designed for agricultural tractors. Our products are engineered to meet the rigorous demands of agricultural applications, ensuring reliable performance and durability. Each cross kit comes with a 1-year warranty, reflecting our commitment to quality and customer satisfaction.
These cross kits are versatile and applicable across a wide range of industries, including:
- Hotels
- Garment Shops
- Building Material Shops
- Manufacturing Plants
- Machinery Repair Shops
- Food & Beverage Factories
- Farms
- Restaurants
- Home Use
- Retail
- Food Shops
- Printing Shops
- Construction Works
- Energy & Mining
Product Specifications
Our 36 wide angle bearings cross kit is constructed from 20Cr material, which provides robust strength and resilience. The kit is designed to operate at both clockwise and counter-clockwise angles, ensuring flexibility in various operational settings.
Key Features Include:
- Built-in Circlip: Enhances the stability and security of the joint.
- 20Cr Cross: Offers superior strength to withstand high torque applications.
- 65Mn Rings: These rings enhance durability and resistance to wear.
- 20 Steel Zerk: Facilitates easy lubrication to maintain joint functionality.
- PE Seal: Provides excellent protection against contaminants.
- 20Cr Cup and Bearing Steel Needle: These components ensure smooth operation and longevity.
The packaging for our cross kit includes a white single box, with the product dimensions specified as 36WA 3689/32106. This thoughtful packaging ensures that the product is protected during transit and easy to store.
Features of Agricultural PTO Shaft Universal Joints
Agricultural PTO shaft universal joints, commonly referred to as U-joints, are critical components in the transfer of power from tractors to various implements. These U-joints enable the PTO shaft to transmit power at angles, accommodating the movement and alignment changes between the tractor and the implement. Here are some key features that make our agricultural PTO shaft U-joints essential for your operations:
1. Flexibility in Motion
U-joints are designed to allow the PTO shaft to flex and bend while transmitting power. This flexibility accommodates varying angles and movements that occur between the tractor and implements, ensuring smooth operation even in challenging conditions.
2. Durability and Strength
Constructed from high-strength steel, our U-joints are engineered to withstand the high torque and heavy loads associated with agricultural work. This durability is crucial for ensuring reliable performance in demanding environments.
3. Lubrication System
Most of our agricultural U-joints come equipped with grease fittings, allowing for regular lubrication. This feature is essential for maintaining functionality and extending the lifespan of the U-joint. Proper lubrication reduces friction and wear, ensuring optimal performance.
4. Compatibility and Standardization
Our U-joints are designed to fit standard PTO spline sizes, ensuring compatibility with a wide range of tractors and implements. This standardization simplifies the replacement process and enhances versatility in agricultural applications.
5. Safety Features
Many of our U-joints incorporate safety features such as a shear pin or breakaway clutch. These mechanisms protect the tractor and implement from damage in the event of excessive resistance, enhancing overall safety during operation.
6. Ease of Connection and Disconnection
Our U-joints feature designs that allow for quick and easy coupling and uncoupling. This convenience enhances efficiency when changing implements, saving valuable time in the field.
At FMP, we specialize in manufacturing high-quality U-joints, ensuring that they serve as perfect replacements for any damaged components in your PTO shaft system. Our commitment to quality and customer satisfaction drives us to deliver reliable products that enhance the efficiency and effectiveness of your agricultural operations.
Applications of Agricultural PTO Shaft U-Joints
Agricultural PTO shaft U-joints are essential components widely used in various applications within the agricultural industry. These versatile joints play a critical role in transferring power from tractors to a range of implements, ensuring efficient operation and optimal performance. Here are some common applications where PTO shaft U-joints are utilized:
1. Power Transmission to Implements
The primary application of PTO shaft U-joints is to transmit power from the tractor’s PTO to various implements. This includes a diverse array of tools such as rotary mowers, hay balers, tillers, seeders, sprayers, and many others. U-joints facilitate a smooth transfer of rotational power, enabling these implements to perform their intended functions effectively. This efficiency is vital for maximizing productivity in agricultural operations.
2. Mowing and Cutting Operations
U-joints are extensively employed in mowing and cutting operations, which encompass tasks such as mowing grass, cutting crops, shredding vegetation, and maintaining pastures. By connecting the tractor’s PTO to rotary cutters, flail mowers, and other cutting implements, U-joints enable efficient and precise cutting actions. This capability is crucial for maintaining healthy pastures and managing crop growth, allowing farmers to achieve optimal yields.
3. Harvesting and Forage Operations
PTO shaft U-joints are vital in harvesting and forage operations, where they are utilized in equipment such as combine harvesters, forage harvesters, and balers. These U-joints facilitate the transfer of power between the tractor and the harvesting equipment, allowing for efficient crop harvesting and forage processing. The reliable performance of U-joints ensures that these machines can operate effectively during critical harvesting seasons, maximizing the quantity and quality of the harvested produce.
4. Soil Preparation and Tillage
U-joints are commonly employed in soil preparation and tillage tasks, connecting the tractor’s PTO to implements like plows, disc harrows, cultivators, and rotary tillers. These joints ensure the smooth transmission of power, enabling implements to break up soil, mix amendments, and prepare seedbeds for planting. Proper soil preparation is essential for promoting healthy crop growth, and U-joints play an integral role in achieving this goal.
5. Seeding and Planting Operations
In seeding and planting operations, PTO shaft U-joints connect the tractor’s PTO to seeders, planters, and transplanters. These U-joints facilitate the necessary power transfer for accurate seed or plant placement, ensuring proper spacing and depth for optimal crop establishment. The precision provided by U-joints is crucial for maximizing germination rates and overall crop productivity.
6. Spraying and Fertilizing Applications
Agricultural PTO shaft U-joints are utilized in equipment involved in spraying and fertilizing operations. They connect the tractor’s PTO to sprayers, fertilizer spreaders, and similar implements. U-joints enable the efficient transfer of power, allowing for the precise application of pesticides, herbicides, fertilizers, and other agrochemicals. Effective spraying and fertilizing are critical for maintaining crop health and optimizing agricultural outputs.
In summary, PTO shaft U-joints are indispensable components in a wide range of agricultural applications. Their ability to facilitate power transmission ensures that various implements operate efficiently, contributing to the overall productivity and effectiveness of agricultural practices. By investing in high-quality U-joints, farmers can enhance the reliability and performance of their machinery, ultimately leading to improved yields and successful farming operations.
How to Replace a Universal Joint on a PTO Shaft
Replacing a universal joint on a PTO shaft is a task that requires careful attention to detail and strict adherence to safety procedures. A properly functioning universal joint is essential for the effective operation of agricultural equipment. Follow this step-by-step guide to ensure a successful replacement:
1. Ensure Safety
Before starting any work on the PTO shaft, prioritize safety. Turn off the tractor completely and ensure that the PTO shaft is disengaged. Engage the parking brake to secure the tractor in place, and chock the wheels to prevent any accidental movement during the process. Taking these precautions is crucial to avoid any injuries while working on the machinery.
2. Access the Universal Joint
Locate the universal joint on the PTO shaft that requires replacement. This joint is typically found at the connection point between the tractor’s PTO and the implement being used. Make sure you have adequate lighting and space to work comfortably, as this will make the job easier.
3. Remove Retaining Clips or Bolts
Depending on the design of the universal joint, it may be secured with retaining clips or bolts. Use the appropriate tools, such as pliers or a socket wrench, to carefully remove these fasteners. Set them aside in a safe location, as you will need them for the installation of the new joint. Be cautious not to damage any surrounding components during this process.
4. Separate the Yokes
After removing the retaining clips or bolts, you can proceed to separate the yokes of the universal joint. This may require gently tapping the yokes with a rubber mallet or using a suitable prying tool to ease them apart. Take your time with this step to avoid causing any damage to the yokes or the PTO shaft.
5. Remove the Old Universal Joint
With the yokes separated, the old universal joint should now be free to remove. Carefully pull the joint out, noting its orientation for the installation of the new joint. Understanding the correct positioning is crucial to ensure that the new joint functions properly.
6. Clean and Inspect
Before installing the new universal joint, thoroughly clean the yokes and any other components that will come into contact with the joint. Remove any dirt, debris, or old grease to ensure a clean installation surface. Inspect the yokes and the PTO shaft for any signs of damage or wear that may require further attention, such as cracks or excessive wear that could affect the performance of the new joint.
7. Install the New Universal Joint
Take the new universal joint and align it with the corresponding slots in the yokes. Ensure that the joint is oriented correctly, matching the position of the old joint. Carefully press or tap the joint into place until it is fully seated within the yokes. It is important to ensure that it fits snugly to prevent any movement during operation.
8. Secure the Universal Joint
Once the new universal joint is in place, reattach the retaining clips or bolts to secure it. Tighten these fasteners to the manufacturer’s specifications to ensure a secure fit. Double-check that everything is aligned correctly before proceeding to the next step.
9. Test the PTO Shaft
After completing the installation, carefully reassemble the PTO shaft and ensure all connections are secure. Engage the PTO and rotate the shaft manually to confirm that the new joint operates smoothly. Listen for any unusual noises or vibrations that could indicate a problem with the installation. A properly functioning U-joint should operate quietly and without hesitation.
By following these steps, you can successfully replace a universal joint on your PTO shaft, ensuring that your agricultural machinery operates efficiently and safely. Regular maintenance and timely replacement of worn components are key to maximizing the performance and longevity of your equipment.
How to Install a U-Joint on a Tractor PTO Shaft
Installing a universal joint (U-joint) onto a tractor’s Power Take-Off (PTO) shaft is a crucial maintenance task that ensures the efficient transfer of power from the tractor to various implements. U-joints allow for flexibility in the movement of the shaft, which is essential for optimal performance. Follow this step-by-step guide to successfully install a U-joint on your tractor’s PTO shaft:
1. Select the Correct U-Joint
Begin by ensuring that you have the correct U-joint that meets the specifications of your tractor’s PTO shaft. Pay attention to key factors such as shaft diameter, yoke size, and joint type to guarantee compatibility with your equipment.
2. Prepare the PTO Shaft
Thoroughly clean the PTO shaft and yokes to remove any dirt, debris, or old grease. Inspect the shaft for any signs of damage or wear that may need to be addressed. It’s important to ensure that the shaft is straight and properly aligned before proceeding with the installation.
3. Lubricate the U-Joint
Apply a generous amount of grease or lubricant to the U-joint and its bearings. Proper lubrication is vital for ensuring smooth operation and prolonging the life of the joint.
4. Align the Yokes
Take the U-joint and carefully align its yokes with the corresponding slots on the PTO shaft. Make sure the joint is oriented correctly, matching the direction of PTO rotation and the positions of the yokes.
5. Insert the U-Joint
Gently insert the U-joint into the yokes, ensuring that the bearings are properly seated. Apply gentle pressure to push the joint into place, confirming that it is fully inserted and secure.
6. Secure the U-Joint
Once the U-joint is in place, secure it using the retaining clips or bolts that came with the joint. Ensure that these fasteners are tightened according to the manufacturer’s specifications to maintain a secure connection.
7. Test the PTO Shaft
After the installation is complete, manually rotate the PTO shaft to check that the joint operates smoothly and without any unusual noises or vibrations. Verify that the PTO engages and disengages properly, ensuring everything is functioning as intended.
By following these steps, you can successfully install a U-joint on your tractor’s PTO shaft, ensuring effective power transmission and reliable operation of your agricultural equipment. Regular maintenance of these components is key to maximizing the efficiency and longevity of your machinery.
How to Install a U-Joint on a Tractor PTO Shaft
Installing a universal joint (U-joint) onto a tractor’s Power Take-Off (PTO) shaft is a vital maintenance task that plays a key role in ensuring the efficient transfer of power from the tractor to various implements. U-joints provide the necessary flexibility in the movement of the shaft, which is essential for optimal performance during operation. Follow this detailed step-by-step guide to successfully install a U-joint on your tractor’s PTO shaft:
1. Select the Correct U-Joint
Start by selecting the correct U-joint that meets the specifications of your tractor’s PTO shaft. It’s crucial to pay attention to several key factors, including the shaft diameter, yoke size, and joint type. Ensuring compatibility with your equipment will prevent potential issues during installation and operation. If you’re unsure, consult your tractor’s manual or speak with a supplier to find the right part.
2. Prepare the PTO Shaft
Before installation, thoroughly clean the PTO shaft and yokes to remove any dirt, debris, or old grease. This cleaning process is important to ensure a proper fit for the new joint and to promote optimal functioning. Inspect the shaft for any signs of damage or wear, such as cracks or bends, that may require further attention. It’s also essential to check that the shaft is straight and properly aligned to avoid complications during installation.
3. Lubricate the U-Joint
Next, apply a generous amount of grease or lubricant to the U-joint and its bearings. Proper lubrication is vital for ensuring smooth operation and prolonging the life of the joint. Make sure to use a high-quality grease suitable for agricultural applications, as this will help reduce friction and wear during operation.
4. Align the Yokes
Carefully take the U-joint and align its yokes with the corresponding slots on the PTO shaft. This step is critical; ensure that the joint is oriented correctly, matching the direction of PTO rotation and the positions of the yokes. A proper alignment will facilitate the efficient transfer of power and prevent premature wear of the joint.
5. Insert the U-Joint
Gently insert the U-joint into the yokes, making sure that the bearings are properly seated. You should apply gentle pressure to push the joint into place, confirming that it is fully inserted and secure. Be cautious during this step to avoid damaging the bearings or yokes.
6. Secure the U-Joint
Once the U-joint is in place, secure it using the retaining clips or bolts that came with the joint. It’s important to ensure that these fasteners are tightened according to the manufacturer’s specifications. A secure connection is essential to prevent any movement or detachment during operation, which could lead to equipment failure or safety hazards.
7. Test the PTO Shaft
After completing the installation, manually rotate the PTO shaft to check that the joint operates smoothly and without any unusual noises or vibrations. This test is crucial to verify that the PTO engages and disengages properly. If you notice any irregular sounds or issues during this test, recheck your installation to ensure that everything is correctly aligned and secured.
By following these steps, you can successfully install a U-joint on your tractor’s PTO shaft, ensuring effective power transmission and reliable operation of your agricultural equipment. Regular maintenance of these components is key to maximizing the efficiency and longevity of your machinery, ultimately contributing to the success of your agricultural operations. Investing time and care into this installation process will pay off in improved performance and reduced downtime in the field.
Why Choose FMP’s PTO Shaft U-Joints?
FMP located in Hangzhou, Zhejiang City, is strategically positioned just two hours from Pudong Airport and one hour from Xiaoshan Airport, as well as being east of Hangzhou Station. Our facility spans over 12,000 m² and is staffed by a dedicated team of over 100 professionals. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, yokes, tubes, torque limiters, universal joints, safety shields, safety pins, industrial cardan shafts, car driveshafts, and U-joint coupling shafts, among others.
With an impressive annual turnover of 60 million RMB (approximately 9 million USD), our business continues to grow year by year. Our products have earned a stellar reputation among customers across Europe, America, Asia, Australia, and North America. We proudly serve as the leading OEM supplier for numerous agricultural implement factories within the domestic market, solidifying our position as a trusted partner in the industry.
At FMP, we adhere to our core principles: Quality First, Quick Delivery, and Competitive Pricing. We have achieved important international certifications, including CE, TS/16949, and ISO9001, which serve as a testament to the quality of our products and the effectiveness of our production processes. Our systematic manufacturing equipment, combined with a dedicated quality control (QC) team, ensures that we maintain high standards in both product quality and delivery timelines.
Commitment to Customer Satisfaction
We take great pride in our professionalism and unwavering commitment to customer satisfaction. Our international certifications not only validate the quality of our products but also reflect our dedication to maintaining efficient and reliable production processes. We understand that each customer has unique needs, which is why we offer customized services. Our team is adept at tailoring our products to meet the specific requirements of our clients, ensuring that they receive solutions that fit their operational demands perfectly.
Advanced Production Facilities
Our production facilities are equipped with the latest technology, enabling us to optimize efficiency and consistency throughout our manufacturing processes. This technological edge allows us to produce high-quality PTO shaft U-joints and other components that our customers can rely on for performance and durability.
Excellent After-Sales Support
In addition to our high-quality products, we provide exceptional after-sales services. Our dedicated support team is available to assist customers even after their purchase, ensuring they receive the help they need to fully utilize our products. Whether it’s technical support or guidance on product usage, we are committed to being there for our customers every step of the way.
Global Reach
Currently, FMP exports its products to valued customers in over 50 countries across five continents. Our aim is to become a global leader in the fields we operate in, offering best-in-class brands in our product range. We continue to expand our international presence while maintaining our focus on quality and customer satisfaction.
In summary, choosing FMP’s PTO shaft U-joints means opting for superior quality, reliability, and a partnership dedicated to your success. Our commitment to excellence, backed by advanced technology and customized services, ensures that we meet and exceed the expectations of our customers. We warmly invite you to visit us and explore opportunities for mutually beneficial, long-term cooperation. Together, we can achieve great success in the agricultural industry.
Author: CX
