Description
We are excited to present the Lemon Yoke 36 Wide Angle Joint, the latest addition to our tractor drive parts lineup. This new product is ISO and CE certified and comes with a 6-month warranty for your peace of mind. Weighing in at 10 KG and constructed from durable 45C material, this joint is designed to meet the demands of various applications.
The Lemon Yoke 36 is ideal for a wide range of industries, including hotels, garment shops, building material suppliers, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, and retail outlets. Its vibrant yellow color not only enhances its aesthetic appeal but also makes it easily identifiable in any setting.
Whether you’re in agriculture or another industry, the Lemon Yoke 36 Wide Angle Joint is the reliable choice for your PTO drive shaft needs.
Advantages of the Lemon Yoke 36 Wide Angle Joint
The Lemon Yoke 36 Wide Angle Joint offers several compelling advantages for tractor PTO shafts, making it an essential component for various agricultural applications. Here are some key benefits:
1. Increased Flexibility
The Lemon Yoke 36 is specifically engineered to accommodate larger angles between the input and output shafts. This increased flexibility is crucial for agricultural machinery that often operates on uneven terrain or when making sharp turns. The ability to handle greater angular displacement without compromising performance ensures smooth operation, even in challenging conditions.
2. Improved Power Transmission
This wide angle joint excels in efficiently transmitting power from the tractor’s engine to the attached implement. Its design minimizes energy loss, ensuring that maximum power reaches the implement. This efficiency is particularly important for tasks that require consistent and reliable power delivery, such as plowing, tilling, and mowing.
3. Enhanced Durability
Constructed from high-quality materials, including robust steel, the Lemon Yoke 36 is built to withstand the rigors of agricultural work. Its robust design ensures it can handle heavy loads and resist wear over time, making it a reliable choice for farmers and operators. This durability translates to lower maintenance costs and less frequent replacements, contributing to overall operational efficiency.
4. Reduced Wear and Tear
The design of the Lemon Yoke 36 minimizes wear and tear on its components. Featuring a cross-shaped spider, it distributes the load evenly across the joint, reducing stress concentrations that can lead to premature failure. This thoughtful engineering not only extends the lifespan of the joint but also decreases maintenance needs, allowing operators to focus on productivity rather than repairs.
5. Versatile Application
The versatility of the Lemon Yoke 36 makes it suitable for a wide range of agricultural applications where the input and output shafts are not aligned in a straight line. Whether it’s used in mowers, balers, or tillage equipment, this wide angle joint ensures efficient power transfer, adapting to the specific requirements of various implements. Its adaptability enhances the overall utility of agricultural machinery, making it an invaluable component in diversified farming operations.
In summary, the Lemon Yoke 36 Wide Angle Joint stands out for its flexibility, efficiency in power transmission, durability, reduced wear, and versatility in application. These advantages make it an essential choice for anyone looking to enhance the performance and reliability of their agricultural machinery. By integrating this high-quality joint into your PTO shaft system, you can ensure optimal operation and longevity, ultimately contributing to more effective and efficient farming practices.
Applications of the Lemon Yoke 36 Wide Angle Joint
The Lemon Yoke 36 Wide Angle Joint is designed to perform exceptionally well in various scenarios where tractor PTO shafts must accommodate larger angles between the input and output shafts. Here are some specific applications where this versatile joint is commonly utilized:
1. Mowers and Rotary Cutters
In mowing operations, the Lemon Yoke 36 allows the PTO shaft to flex and rotate at larger angles, enabling mowers and rotary cutters to follow the contours of the land effortlessly. This flexibility is essential for achieving a clean cut on uneven terrain, ensuring that the mower can navigate hills, dips, and curves without losing efficiency or damaging the equipment.
2. Balers and Hay Equipment
When it comes to baling hay, the Lemon Yoke 36 provides smooth power transmission even when the PTO shaft is not perfectly aligned with the implement. This capability is crucial for maintaining the performance of balers, allowing them to function effectively under varying conditions. The joint’s ability to handle misalignment ensures that bales are formed consistently without compromising the quality of the operation.
3. Tillage Equipment
The Lemon Yoke 36 is also highly effective in tillage applications. It enables the PTO shaft to manage the necessary angles while maintaining consistent power transmission to tillage implements such as plows, cultivators, and harrows. This reliability is vital for effective soil preparation and cultivation, allowing farmers to work their fields efficiently and achieve optimal seedbed conditions.
4. Sprayers and Spreaders
In the case of agricultural sprayers and spreaders, the Lemon Yoke 36 facilitates smooth power transfer, allowing these implements to maintain proper operation and coverage. Whether applying fertilizers, pesticides, or herbicides, the joint ensures that the sprayer or spreader can operate effectively even when navigating uneven terrain. This capability is essential for achieving accurate and uniform distribution of materials, which is crucial for crop health and productivity.
5. Seeders and Planters
The versatility of the Lemon Yoke 36 extends to seeders and planters, where it helps accommodate various planting depths and angles. Given that these implements often operate in uneven fields, the joint’s ability to handle larger angles ensures reliable power transmission and accurate seed placement. This precision contributes to better crop establishment and overall yield.
In summary, the Lemon Yoke 36 Wide Angle Joint is a highly adaptable component that plays a critical role in multiple agricultural applications. Its capability to accommodate larger angles while ensuring smooth power transmission makes it invaluable for mowers, balers, tillage equipment, sprayers, and seeders. By incorporating this joint into your PTO shaft system, you can enhance the efficiency and effectiveness of your agricultural operations, ultimately leading to improved productivity and success on the farm.
Agricultural PTO Shaft Torque Limiter Types
In agricultural machinery, PTO shaft torque limiters play a vital role in safeguarding equipment from damage caused by torque overload. These limiters are designed to suit various operational needs and specifications, ensuring that machinery operates safely and efficiently. Here are the primary types of PTO shaft torque limiters commonly used in agricultural applications:
1. Shear Bolt Torque Limiter
The shear bolt torque limiter is a simple yet effective solution for protecting equipment. This type uses a shear bolt that is designed to break under excessive torque, thereby disconnecting the drive between the tractor and the implement. This makes it ideal for situations where overload conditions are clear and easily detectable, such as when an implement encounters a large obstacle. The ability to quickly replace the shear bolt after activation also simplifies maintenance, making it a popular choice in various agricultural settings.
2. Friction Clutch Torque Limiter
Friction clutch torque limiters are designed to slip when the torque exceeds a preset threshold, allowing them to absorb excess force without breaking the connection. This type is particularly useful in applications where gradual overload conditions might occur, such as in feed mixers or other machinery that experiences variable load conditions. The advantage of a friction clutch limiter is that it reduces the need for frequent replacement of shear bolts, minimizing downtime and maintenance costs while providing reliable protection against overload.
3. Ratchet Torque Limiter
The ratchet torque limiter features a mechanism that allows rotation in one direction while locking or slipping in the opposite direction when an overload occurs. This design is particularly suitable for implements like augers, which require unidirectional operation. The ratcheting mechanism ensures that the implement can continue functioning effectively while preventing damage from sudden torque spikes, making it an essential component in many agricultural applications.
4. Overrunning Clutch Torque Limiter
Overrunning clutch torque limiters allow free rotation in one direction while engaging the clutch in the other direction. This type can also incorporate a torque-limiting feature that disconnects under overload conditions. Commonly used in mowers and rotary cutters, overrunning clutches enable the implement to overrun when the tractor slows down. This functionality is crucial for maintaining control and preventing stalling of the implement, thereby enhancing overall safety and efficiency in operation.
In summary, understanding the different types of PTO shaft torque limiters is essential for selecting the right protection for agricultural equipment. From the straightforward shear bolt limiters to the more advanced friction clutch and overrunning clutch designs, each type offers unique benefits tailored to specific applications. By choosing the appropriate torque limiter, operators can enhance the reliability and longevity of their machinery, ensuring safe and efficient agricultural operations.
How Does the Wide Angle Joint for Tractor PTO Shaft Work?
A wide-angle joint for a tractor PTO (Power Take-Off) shaft is a specialized mechanical component that plays a crucial role in transmitting power from the tractor to various attached implements. This joint is designed to handle specific challenges associated with agricultural operations, particularly when dealing with misalignment and uneven terrain. Here’s a closer look at how it works:
1. Power Transmission Between Misaligned Shafts
The primary function of a wide-angle joint is to transmit power efficiently from one shaft to another, especially when these two shafts are not perfectly aligned in a straight line. This misalignment is common in agricultural machinery, where the tractor and implements often move independently. The wide-angle joint compensates for these discrepancies, ensuring that power is transmitted effectively without interruption.
2. Accommodating Larger Angles
Wide-angle joints are specifically engineered to accommodate angles that are significantly larger than those manageable by standard universal joints. While standard joints typically handle angles up to 30 degrees, wide-angle joints can function effectively at angles of 50 degrees or more. This enhanced capability is essential for agricultural implements that often operate on uneven ground or during sharp turns, allowing for greater flexibility and adaptability in various working conditions.
3. Maintaining Constant Velocity
One of the key advantages of wide-angle joints is their ability to maintain constant velocity (CV) during operation. Unlike standard joints, which can lead to fluctuations in rotational speed when angled, wide-angle joints ensure that the input and output speeds remain steady. This consistency is particularly important for machinery that relies on uniform power delivery, such as when operating mowers, balers, or tillage equipment.
4. Performance on Uneven Terrain
The design of the wide-angle joint enables it to maintain a constant rotational speed even when bent at steep angles. This capability is especially beneficial in agricultural settings where the terrain can be rugged and uneven. By preventing the shaft from binding or breaking under stress, the wide-angle joint enhances the durability and reliability of the PTO system. This flexibility is crucial for maintaining operational efficiency and reducing the risk of equipment failure during demanding tasks.
In summary, the wide-angle joint for tractor PTO shafts is a vital component that ensures efficient power transmission in agricultural machinery. Its ability to handle larger angles, maintain constant velocity, and perform reliably on uneven terrain makes it an indispensable part of modern farming equipment. By integrating wide-angle joints into PTO systems, operators can optimize their machinery’s performance, leading to increased productivity and more effective agricultural operations.
Maintenance of the Lemon Yoke 36 Wide Angle Joint
Regular maintenance is crucial for ensuring the longevity and optimal performance of the Lemon Yoke 36 Wide Angle Joint installed on a tractor PTO shaft. Proper care not only enhances the efficiency of the joint but also prevents costly repairs and downtime. Here are some key maintenance practices to keep in mind:
1. Regular Inspection
Conduct frequent inspections of the wide-angle joint to identify any signs of wear, damage, or misalignment. Look for cracks, excessive play, or any unusual wear patterns that could indicate potential issues. Early detection of these problems can prevent more significant failures and ensure the joint continues to operate effectively.
2. Proper Lubrication
Adequate lubrication is essential for the smooth operation of the Lemon Yoke 36. Regularly check and apply the appropriate lubricant to the bearings and moving parts within the joint. This helps reduce friction and wear, ensuring that the joint functions optimally. Always refer to the manufacturer’s specifications for the type of lubricant and recommended application intervals.
3. Thorough Cleaning
Keeping the wide-angle joint clean is vital for preventing dirt, debris, and contaminants from affecting its performance. Use a soft brush or cloth to remove any buildup of grease, dirt, or agricultural residues. Regular cleaning not only maintains the joint’s functionality but also helps prolong its lifespan by preventing corrosion and other damage.
4. Tightening Fasteners
Periodically check the tightness of the fasteners, including bolts and clamps, that secure the yokes and spider in place. Loose fasteners can lead to misalignment and operational issues, which can compromise the effectiveness of the joint. Ensure that all fasteners are tightened to the manufacturer’s specifications to maintain a secure connection.
5. Monitor Alignment
Maintaining proper alignment between the input and output shafts is critical for the effective operation of the wide-angle joint. Regularly assess the alignment and make necessary adjustments to ensure the shafts are positioned correctly. Misalignment can lead to increased wear and premature failure of the joint, so vigilance in this area is essential.
6. Ensure Even Load Distribution
It’s important to ensure that the load is evenly distributed across the components of the wide-angle joint. Avoid subjecting the joint to excessive torque or uneven forces that could create stress concentrations. Operating the tractor and attached implements within the recommended limits helps minimize excessive loads, promoting longevity and reliable performance.
In conclusion, maintaining the Lemon Yoke 36 Wide Angle Joint requires a proactive approach that includes regular inspections, proper lubrication, thorough cleaning, tightening fasteners, monitoring alignment, and ensuring even load distribution. By following these maintenance practices, you can enhance the performance and durability of the joint, ultimately contributing to more efficient and productive agricultural operations. Regular attention to these details will ensure that your equipment runs smoothly and effectively for years to come.
Why Choose FMP’s Wide Angle Joints for PTO Shaft?
FMP Drive Shaft Co., Ltd., based in Hangzhou, Zhejiang City, is a leader in the development, manufacturing, and marketing of PTO shafts, agricultural gearboxes, and a variety of complementary components. Our extensive product range includes PTO shaft accessories, u-joints, torque limiters, tubes, yokes, adaptors, industrial cardan shafts, and car driveshafts. We have earned a stellar reputation among customers in Europe, America, Asia, Australia, and North America, and we proudly serve as a top OEM supplier to numerous agricultural implement manufacturers in the domestic market.
About FMP Drive Shaft Co., Ltd.
Conveniently located just two hours from Pudong Airport and one hour from Xiaoshan Airport, FMP Drive Shaft Co., Ltd. operates from a state-of-the-art facility that covers over 12,000 m² and employs more than 100 skilled professionals. With an annual turnover of 60 million RMB (approximately 9 million USD), our business continues to grow year after year.
At FMP, we adhere to our core principles: Quality First, Quick Delivery, and Competitive Pricing. Our commitment to excellence is reflected in our certifications, including CE, TS/16949, and ISO9001. We utilize systematic manufacturing equipment and maintain a dedicated quality control team to ensure that our products consistently meet high standards for quality and reliability.
We warmly invite partners and customers to visit our facility to explore opportunities for mutually beneficial long-term cooperation. Choose FMP for your wide angle joints and experience the difference in performance and reliability that comes from working with a trusted industry leader.
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