Black PTO Shaft Parts Ratchet Clutch FFVS2 for Agricultural Machines with 2 Friction Disc

Description

We are excited to introduce the new black PTO shaft parts Ratchet Clutch FFVS2, designed for agricultural machines and equipped with two friction discs. This product is versatile and suitable for various industries, including hotels, garment stores, building material suppliers, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, home use, retail, printing shops, construction sites, energy and mining sectors, and advertising companies. Specifically designed as a limiter type, it is tailored for use with PTO shafts.

Key Advantages of a Friction Torque Limiter for PTO Shafts

Friction torque limiters for Power Take-Off (PTO) shafts in agricultural and industrial machinery provide several important benefits. These devices are essential for protecting machinery from torque overload by slipping when torque exceeds a predetermined level. Here are the main advantages:

• Equipment Protection: By limiting the maximum torque transmitted to the attached implement, friction torque limiters prevent mechanical overload, which could cause significant damage to both the tractor and the implement.
• Improved Safety: These limiters reduce the risk of sudden mechanical failures, contributing to a safer operating environment—especially critical in high-powered agricultural settings.
• Ease of Maintenance: Friction torque limiters are generally easy to adjust to the desired torque settings, and they have straightforward maintenance procedures, making them user-friendly.
• Versatility: Compatible with a variety of implements, these friction torque limiters are versatile components that excel in applications where variable loads can lead to torque spikes.
• Customizable Torque Settings: The friction torque limiter can be adjusted to meet specific task requirements, allowing for customization based on the implement used or the nature of the work being performed.
• Extended Equipment Lifespan: By reducing excessive torque and preventing overload situations, these limiters help extend the lifespan of both the PTO shaft and the attached equipment.

With these features, the Ratchet Clutch FFVS2 is an excellent choice for enhancing the safety and efficiency of your agricultural machinery.

Applications of a Friction Torque Limiter

Friction torque limiters are vital safety devices used in agricultural machinery to protect equipment by controlling the torque transmitted from the tractor to the implement. They are applied across various types of farm equipment, helping to prevent damage from torque overload. Here are some key applications of friction torque limiters in agriculture:

• Rotary Cutters and Mowers: These limiters protect the gearboxes and blades of rotary cutters and mowers when they encounter obstacles such as rocks or dense brush.
• Balers: They ensure that balers, especially round balers, do not become overloaded while processing large quantities of material, which could lead to jams or mechanical failures.
• Tillage Equipment: Used in plows, harrows, and cultivators, friction torque limiters help prevent damage from striking hard objects or overly compacted soil.
• Seeders and Planters: These devices safeguard seeders and planters from damage caused by clogs or rough terrain, ensuring reliable operation and accurate seed placement.
• Harvesting Equipment: In combines and forage harvesters, friction torque limiters protect the driveline from damage due to overloading during intensive harvesting operations.
• Feed Mixers and Manure Spreaders: They help prevent torque overload in the driveline of feed mixers and manure spreaders, which can occur due to uneven loads or blockages.

By implementing friction torque limiters, agricultural machinery can operate more safely and efficiently, extending the lifespan of both the equipment and the implements used.

Types of PTO Shaft Torque Limiters

Agricultural Power Take-Off (PTO) shaft torque limiters are essential safety devices designed to protect tractors and implements from damage caused by torque overload. Several types of torque limiters are utilized in agricultural applications, each with its own mechanism and benefits. Here’s an overview of the common types:

• Friction Torque Limiters: These limiters function by creating friction between contact surfaces. When the preset torque limit is exceeded, the device slips, preventing the transfer of excessive torque. They are commonly used in mowers, balers, and other implements prone to sudden torque spikes, and often allow for adjustable torque settings.
• Shear Bolt Torque Limiters: This type uses a shear bolt that breaks when the torque surpasses a specific threshold, effectively disconnecting the drive between the tractor and the implement. They are simple and cost-effective, suitable for various implements, but require the replacement of the shear bolt after activation.
• Ratchet Torque Limiters: Utilizing a ratcheting mechanism, these limiters permit rotation in one direction while locking or slipping in the opposite direction when overloaded. They are particularly useful in applications requiring unidirectional operation, such as augers.
• Overrunning Clutch Torque Limiters: These limiters allow free rotation in one direction while locking in the opposite direction. They also mitigate torque by slipping or disengaging when overloaded. Commonly found in mowers and rotary cutters, they enable the implement to continue spinning freely after the tractor stops.

Each type of PTO shaft torque limiter offers unique advantages, contributing to the safety and efficiency of agricultural machinery.

How Does a Friction Torque Limiter Work?

A friction torque limiter is an essential safety device, especially in agricultural applications, designed to prevent damage from torque overload in machinery such as tractors and various implements. Here’s a breakdown of its operation:

1. Torque Transmission: During normal operation, torque from the tractor’s PTO is transmitted through the friction plates of the limiter to the implement (like a mower, baler, or plow). The friction between the plates, created by compression springs, facilitates this torque transfer.
2. Setting the Torque Limit: The amount of torque that can be transmitted depends on the pressure exerted by the springs on the friction plates. This pressure is adjustable, enabling the operator to define a specific torque limit.
3. Activation During Overload: If the torque exceeds the set limit—due to an obstruction or overloading of the implement—the friction between the plates becomes inadequate to transmit the full torque, causing the plates to slip against each other.
4. Slippage and Protection: This slippage action effectively limits the torque transmitted to the implement, safeguarding both the tractor’s PTO system and the implement from damage. The limiter slips just enough to reduce the torque to a safe level.
5. Automatic Resetting: Once the overload condition is addressed, the friction torque limiter automatically returns to normal operation, allowing it to transmit the regular amount of torque without requiring manual resetting.

This mechanism ensures the longevity and reliability of agricultural equipment by protecting it from potential damage due to torque overload.

How to Install a Friction Torque Limiter on Agricultural Equipment

Installing a friction torque limiter on agricultural equipment, especially on a Power Take-Off (PTO) shaft, is vital for protecting machinery from torque overload. Follow this general guide for the installation process:

1. Disconnect Power: Ensure the tractor or equipment is turned off and the PTO is disengaged. Remove the key from the ignition, and make sure the implement is securely supported and stable.
2. Remove Existing Equipment: If you are replacing an old torque limiter or coupling, start by disconnecting it from the PTO shaft and the implement. This may involve removing pins, bolts, or retaining rings.
3. Prepare the Friction Torque Limiter: Unpack the new torque limiter and check for any shipping locks or braces that need to be removed. If necessary, apply lubricant to specific moving parts or bearings as indicated by the manufacturer.
4. Install the Torque Limiter: Align the torque limiter with the PTO shaft. It should fit between the tractor’s PTO shaft and the implement’s drive shaft. Connect the limiter to the PTO shaft, ensuring that any splines or keys are properly aligned. Secure it using the supplied pins, bolts, or other fasteners, then connect the other side of the limiter to the implement’s drive shaft in the same manner.
5. Adjust the Torque Settings: Set the torque limits according to the manufacturer’s specifications and your specific needs. This usually involves adjusting the compression of the springs within the limiter.
6. Test the Installation: After installation, manually rotate the PTO shaft to ensure the limiter moves freely and is correctly aligned. Start the tractor and engage the PTO at a low speed to test its operation. Pay attention to any unusual noises or vibrations, which may indicate improper installation.

By following these steps, you can ensure that the friction torque limiter is installed correctly, helping to protect your agricultural equipment effectively.

Maintenance and Care of a Friction Torque Limiter

Proper maintenance and care of a friction torque limiter on a Power Take-Off (PTO) shaft are crucial for ensuring its effective operation and longevity. These devices are vital in agricultural machinery, protecting equipment from torque overload by slipping under excessive force. Here’s a comprehensive guide to maintaining your friction torque limiter:

1. Regular Inspection: Frequently check the friction surfaces for signs of wear. Excessive wear can diminish the torque limiter’s effectiveness. Look for any damage or unusual wear patterns that may indicate misalignment or other issues.
2. Lubrication: Some friction torque limiters may require periodic lubrication of their bearings. Be sure to use the correct type of grease or lubricant recommended by the manufacturer.
3. Adjustment and Calibration: Regularly verify and adjust the torque settings according to the manufacturer’s specifications. Incorrect settings can lead to premature slippage or inadequate protection. Use a torque wrench or other appropriate tools to ensure accurate adjustments.
4. Cleaning: Keep the torque limiter free from dirt, grime, and crop residue. Accumulation of debris can hinder its operation and lead to premature wear. Additionally, protect the limiter from excessive moisture and corrosive substances that can cause rust and deterioration.
5. Avoid Overloading: Do not intentionally exceed the PTO shaft’s capacity, as this can result in excessive wear or failure. Ensure the PTO shaft is correctly engaged and aligned to minimize unnecessary stress on the torque limiter.

By following these maintenance practices, you can enhance the performance and lifespan of your friction torque limiter, ensuring reliable operation of your agricultural equipment.

Why Choose FMP’s PTO Shaft Friction Torque Limiter?

FMP is based in Hangzhou, Zhejiang Province, conveniently located two hours from Pudong Airport and one hour from Xiaoshan Airport. Our facility spans over 12,000 m² and is staffed by more than 100 dedicated employees. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, u-joints, torque limiters, tubes, yokes, adaptors, industrial cardan shafts, and car driveshafts.

With an annual turnover of 60 million RMB (approximately 9 million USD), we have seen consistent growth year after year. Our products are well-regarded by customers across Europe, America, Asia, Australia, and North America, making us a leading OEM supplier for many agricultural implement manufacturers in the domestic market.

At FMP, we adhere to our core principles: prioritizing quality, ensuring quick delivery, and maintaining competitive pricing. We hold CE, TS/16949, and ISO9001 certifications, supported by systematic manufacturing processes and a dedicated quality control team to guarantee our product quality and timely delivery. We warmly invite partners to visit us and explore opportunities for mutually beneficial long-term cooperation.

Currently, we export our products to valued customers in over 50 countries across five continents. With a commitment to offering best-in-class brands, FMP aims to expand its presence globally in its respective fields.

Author: CX