Agricultural Wide Angle Joint For Cardan Shaft 36 WA Clutch with 6 spline and lemon yoke

Description

This brand new Agricultural Wide Angle Joint for Cardan Shaft, model 36 WA Clutch, features 6 splines and a lemon yoke. It is designed to serve a diverse range of industries, including hotels, garment shops, building material suppliers, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, home use, retail, construction, energy and mining, and advertising companies, among others.

Weighing 15 kg, the joint comes with a 1-year warranty and has undergone rigorous quality and performance testing, including video inspections and machinery test reports. This product is categorized as a standard type, equipped with a yoke and wide-angle joint, and is primarily utilized as a component of a PTO Drive Shaft.

36 WA Wide Angle Joint Specifications

Advantages of the WA Wide Angle Joint

The WA Wide Angle Joint provides numerous benefits for tractor PTO shafts. Here are some of the key advantages:

1. Increased Flexibility

Designed to accommodate larger angles between the input and output shafts, the WA Wide Angle Joint enhances flexibility. This allows for greater maneuverability and adaptability in various agricultural tasks.

2. Improved Power Transmission

The WA Wide Angle Joint excels in efficiently transmitting power from the tractor’s engine to the attached implement. Its design ensures optimal energy transfer, which enhances overall performance during operation.

3. Enhanced Durability

Constructed to endure the rigorous conditions of agricultural work, the WA Wide Angle Joint is typically made from high-quality materials, such as steel. This ensures excellent strength and durability, enabling it to withstand heavy loads and harsh environments.

4. Reduced Wear and Tear

The innovative design of the WA Wide Angle Joint minimizes wear and tear on its components. The cross-shaped spider effectively distributes the load across the joint, reducing stress concentrations and prolonging its lifespan.

5. Versatile Application

The WA Wide Angle Joint is suitable for a wide range of agricultural applications where the input and output shafts are not perfectly aligned. Whether used for mowing, tilling, baling, or operating other implements, this joint facilitates efficient power transfer, even at significant angles.

In summary, the WA Wide Angle Joint is an essential component that enhances the efficiency, durability, and versatility of tractor PTO shafts, making it an invaluable asset for agricultural operations.

Applications of the WA Wide Angle Joint

The WA Wide Angle Joint is essential in various scenarios where tractor PTO shafts must accommodate larger angles between the input and output shafts. Here are some specific applications where the WA Wide Angle Joint is commonly utilized:

1. Mowers and Rotary Cutters

In agricultural operations, mowers and rotary cutters are often attached to tractors via PTO shafts. These implements require significant flexibility to effectively cut grass and vegetation. The WA Wide Angle Joint allows the PTO shaft to flex and rotate at larger angles, enabling the mower or rotary cutter to seamlessly follow the contours of the land. This adaptability helps achieve a cleaner cut and enhances overall efficiency in mowing operations.

2. Balers and Hay Equipment

Balers and other hay equipment frequently require the tractor PTO shaft to operate at varying angles due to the irregular shapes and sizes of bales. The WA Wide Angle Joint ensures smooth power transmission, even when the PTO shaft is not aligned in a straight line with the implement. This capability guarantees efficient baling and handling of hay, allowing farmers to maintain productivity without compromising performance or risking mechanical failure.

3. Tillage Equipment

Tractor-mounted tillage equipment, such as plows, cultivators, and harrows, often operates in challenging terrain where navigating uneven surfaces and tight corners is essential. The WA Wide Angle Joint enables the PTO shaft to handle the necessary angles while maintaining consistent power transmission. This functionality is crucial for effective soil preparation and cultivation, ensuring that the equipment can perform optimally in diverse field conditions.

4. Sprayers and Spreaders

Agricultural sprayers and spreaders are critical for the precise application of fertilizers, herbicides, and other chemicals. These implements often need the PTO shaft to function at various angles to ensure accurate and uniform distribution. The WA Wide Angle Joint facilitates smooth power transfer, allowing the sprayer or spreader to maintain proper operation and coverage. This precision is vital for maximizing the effectiveness of chemical applications while minimizing waste.

The WA Wide Angle Joint is a versatile component that enhances the performance of tractor PTO shafts across a wide range of agricultural applications. Its ability to accommodate larger angles allows for greater flexibility and efficiency in equipment operation, making it an invaluable asset for farmers and agricultural professionals. Whether for mowing, baling, tilling, or spraying, the WA Wide Angle Joint ensures reliable power transmission and optimal performance in the field.

Agricultural PTO Shaft Torque Limiter Types

In agricultural machinery, PTO shaft torque limiters play a vital role in safeguarding equipment from damage caused by torque overload. These limiters are designed to prevent excessive stress on the drivetrain, thereby enhancing safety and prolonging the lifespan of machinery. Here’s an overview of the most common types of PTO shaft torque limiters, each tailored to meet specific operational requirements:

1. Shear Bolt Torque Limiter

The shear bolt torque limiter employs a shear bolt that is engineered to break when excessive torque is applied. This breakage disconnects the drive between the tractor and the implement, effectively protecting both from damage. This type of limiter is commonly used in various implements where overload conditions are easily identifiable, making it ideal for tasks such as mowing and tilling. Its simplicity makes it a popular choice in scenarios where visual inspection can determine if an overload has occurred.

2. Friction Clutch Torque Limiter

Friction clutch torque limiters are designed to slip when the torque exceeds a predetermined level. This slipping action allows the limiter to absorb excess force without causing a complete failure of the connection. These limiters are particularly useful in applications where gradual overload conditions may arise, such as in balers or feed mixers. They help reduce the need for frequent maintenance or replacement of shear bolts, making them a more convenient option for operators who face variable loads.

3. Ratchet Torque Limiter

The ratchet torque limiter features a unique mechanism that allows for rotation in one direction while locking or slipping in the opposite direction when an overload occurs. This design is especially suitable for implements like augers, which require unidirectional operation. The ratcheting action effectively prevents damage during unexpected torque spikes while ensuring that the implement continues to function smoothly in its intended direction.

4. Overrunning Clutch Torque Limiter

The overrunning clutch torque limiter is designed to allow free rotation in one direction while engaging the clutch in the opposite direction. This feature is particularly valuable in applications such as mowers and rotary cutters, as it enables the implement to overrun when the tractor slows down. Many overrunning clutches also incorporate a torque-limiting feature that disconnects under overload conditions, providing an extra layer of protection for both the tractor and the implement.

Each type of PTO shaft torque limiter serves a specific purpose in agricultural machinery, addressing different operational needs and scenarios. Whether you require the straightforward functionality of a shear bolt, the adaptability of a friction clutch, the reliability of a ratchet mechanism, or the versatility of an overrunning clutch, understanding these options is essential for optimizing equipment performance and ensuring safety during agricultural operations. By selecting the appropriate torque limiter, farmers can enhance the durability of their machinery and reduce maintenance costs over time.

How Does the Wide Angle Joint for Tractor PTO Shaft Work?

A wide-angle joint for a tractor PTO (Power Take-Off) shaft is a specialized mechanical component designed to efficiently transmit power from the tractor to an attached implement. This joint is crucial in scenarios where a greater range of motion is required, particularly when the tractor and implement are not perfectly aligned or are operating on uneven terrain. Here’s a closer look at how it functions:

1. Power Transmission Between Non-Aligned Shafts

The primary function of a wide-angle joint is to transmit power from one shaft to another, particularly when the shafts are not aligned in a straight line. This misalignment is common in agricultural machinery, where the tractor and the attached implement often move independently due to varying terrain or operational maneuvers. The wide-angle joint allows for this flexibility, ensuring efficient power transfer even in challenging conditions.

2. Accommodating Larger Angles

Wide-angle joints are specifically designed to handle much larger angles than standard universal joints. While traditional universal joints typically operate effectively at angles up to 30 degrees, wide-angle joints can function at angles of 50 degrees or more. This enhanced capability is essential for agricultural applications where equipment must navigate around obstacles, slopes, and uneven surfaces.

3. Maintaining Constant Velocity

A key feature of the wide-angle joint is its ability to maintain a constant velocity (CV) during operation. Unlike standard joints, which can cause fluctuations in rotational speed when subjected to angles, wide-angle joints ensure that the input and output speeds remain consistent. This constant velocity is vital for machinery that relies on steady and uninterrupted power delivery, minimizing the risk of inefficiencies or operational disruptions.

4. Benefits in Uneven Terrain

The wide-angle joint’s ability to maintain a consistent rotational speed, even at steep angles, is particularly advantageous in agricultural settings characterized by uneven terrain. This flexibility helps prevent the PTO shaft from binding or breaking, which can occur with less adaptable joints. By accommodating significant angles without compromising performance, the wide-angle joint enhances the reliability and durability of both the tractor and the implement.

In summary, the wide-angle joint for tractor PTO shafts is an essential component that enhances the efficiency and functionality of agricultural machinery. Its ability to transmit power across larger angles, maintain constant velocity, and operate smoothly on uneven terrain makes it a critical asset for modern farming operations. By integrating wide-angle joints into their equipment, farmers can ensure optimal performance and adaptability in the field, ultimately leading to improved productivity and reduced maintenance costs.

How to Install Wide Angle Joints to PTO Shaft

Proper installation of Wide Angle Joints is essential for the effective functioning of a PTO shaft. These joints are critical components that ensure smooth power transmission between the tractor and its implements. Follow these steps to correctly install Wide Angle Joints to a PTO shaft:

1. Prepare the PTO Shaft

Begin by preparing the PTO shaft. Ensure that it is clean and free from any debris, rust, or corrosion. Carefully inspect the shaft for any signs of damage or wear that could affect the installation or performance of the Wide Angle Joint. If necessary, clean the shaft using a wire brush or cloth to remove any buildup. Additionally, apply a light lubricant to facilitate smooth installation.

2. Align the Wide Angle Joint

Next, align the Wide Angle Joint with the input and output shafts. It is crucial to ensure that the shafts are correctly aligned before proceeding with the attachment. The input and output shafts should be parallel and positioned accurately to allow the joint to fit properly. Misalignment can lead to operational issues and increased wear on the components.

3. Attach the Yokes

Once alignment is confirmed, proceed to attach the yokes of the Wide Angle Joint to the input and output shafts. Carefully slide the yokes onto the shafts, ensuring they align with the keyway or splines. Use the appropriate fasteners—such as bolts or clamps—to securely fasten the yokes to the shafts. Tighten these fasteners evenly to prevent any movement or looseness during operation.

4. Check Alignment and Movement

After the installation of the Wide Angle Joint, check the alignment of the input and output shafts once more. Ensure that the joint allows for the desired range of angular movement without any binding or interference. Manually rotate the joint to verify that it moves smoothly and freely throughout its operational range. This step is critical to ensure that the joint will function effectively under load.

5. Lubrication

Apply the appropriate lubrication to the bearings or needle rollers within the Wide Angle Joint. Proper lubrication reduces friction and wear, ensuring smooth operation. Consult the manufacturer’s guidelines for the recommended type of lubricant and application frequency to maintain optimal performance.

6. Test Operation

Finally, start the tractor and engage the PTO to test the operation of the Wide Angle Joint. Pay close attention to any unusual noises, vibrations, or irregular movements during operation. Monitoring the performance of the joint under load is essential for confirming that the installation was successful and that the joint is functioning correctly.

By following these steps, you can ensure the proper installation of Wide Angle Joints to your PTO shaft, enhancing the efficiency and reliability of your agricultural machinery. Regular maintenance and checks will further ensure the longevity and effectiveness of your installation, allowing for optimal performance in the field.

Maintenance of Wide Angle Joints

Regular maintenance is vital for ensuring the longevity and optimal performance of wide angle joints installed on a tractor PTO shaft. Adopting proactive maintenance practices can significantly enhance the reliability of your agricultural machinery. Here are some key maintenance practices to consider for wide angle joints:

1. Regular Inspection

Conduct routine inspections of the wide angle joints to identify any signs of wear, damage, or misalignment. Look for visible cracks, excessive play in the joint, or loose fasteners. Early detection of these issues can prevent more severe damage and costly repairs, ensuring that the joint operates efficiently.

2. Proper Lubrication

Lubrication is crucial for the smooth operation of wide angle joints. Insufficient lubrication can lead to increased friction and wear, resulting in premature failure. Ensure that you regularly apply the appropriate lubricant to the bearings and needle rollers within the joint. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication to maintain optimal performance.

3. Keep Joints Clean

Maintaining cleanliness is essential for the effective operation of wide angle joints. Regularly clean the joints to remove dirt, debris, and contaminants. Use a soft brush or cloth to eliminate any buildup of grease, mud, or agricultural residues that could hinder the joint’s movement or compromise lubrication. A clean joint will operate more efficiently and reduce the risk of wear.

4. Tightening Fasteners

Periodically check the tightness of the fasteners, including bolts or clamps, that secure the yokes and spider in place. Loose fasteners can lead to misalignment and increased wear on the joint. Ensure that all fasteners are tightened to the manufacturer’s specifications to maintain stability and performance. It’s advisable to check these after the initial installation and regularly thereafter.

5. Ensure Proper Alignment

Monitor and maintain proper alignment between the input and output shafts. Misalignment can cause excessive stress on the wide angle joint, leading to increased wear and premature failure. Regularly check the alignment, especially after any maintenance work or when changing implements, to ensure that the shafts remain correctly positioned.

6. Load Distribution

Ensure that the load is evenly distributed across the components of the wide angle joint. Uneven load distribution can lead to stress concentrations and premature failure. Avoid subjecting the joint to excessive torque or forces that could compromise its integrity. Properly operating the tractor and its attached implements within recommended limits will help minimize excessive loads.

By adhering to these maintenance practices, you can significantly extend the lifespan and efficiency of wide angle joints on your tractor PTO shaft. Regular inspections, lubrication, cleaning, and alignment checks are essential to ensuring reliable performance in various agricultural applications. Proper maintenance not only enhances the functionality of the joints but also contributes to the overall productivity and safety of your farming operations.

Why Choose FMP’s Wide Angle Joints for PTO Shaft?

FMP Drive Shaft Co., Ltd., based in Hangzhou, Zhejiang City, is strategically located just two hours from Pudong Airport and one hour from Xiaoshan Airport, making it easily accessible for both domestic and international clients. Our facility spans over 12,000 m² and employs a skilled team of more than 100 professionals. We specialize in the development, manufacturing, and marketing of a comprehensive range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, U-joints, torque limiters, PTO shaft tubes, yokes, adaptors, industrial cardan shafts, and car driveshafts.

With an annual turnover of approximately 60 million RMB (around 9 million USD) that continues to grow year by year, our products have earned a stellar reputation among customers across Europe, America, Asia, Australia, and North America. As a leading OEM supplier for numerous agricultural implement manufacturers in the domestic market, we are committed to providing high-quality solutions tailored to meet the specific needs of our clients.

Commitment to Quality

At FMP, we adhere to our core principles: Quality First, Quick Delivery, and Competitive Pricing. Our commitment to quality is reflected in our certifications, including CE, TS/16949, and ISO9001. Equipped with systematic manufacturing processes and a dedicated quality control team, we ensure that every product meets the highest standards of quality and reliability.

Professional Expertise

Our team of over 100 skilled professionals is dedicated to developing and manufacturing high-quality PTO shafts and related accessories. Each team member is trained to address a wide range of PTO shaft needs, enabling us to provide customized solutions tailored to the unique requirements of our customers. We prioritize professionalism and excellence in every aspect of our operations.

Customized Services

Understanding that each customer has distinct needs, FMP offers customized services to meet specific requirements. Whether you need a PTO shaft with a particular size, design, or material, our team is equipped to create tailored solutions that fit your operational demands.

State-of-the-Art Production Facilities

Our production facilities are outfitted with advanced machinery and technology to ensure the highest quality of our products. We continuously invest in upgrading our facilities to enhance our production capabilities and meet the increasing demands of our customers.

Exceptional After-Sales Support

We pride ourselves on providing excellent after-sales services. Our dedicated team is always available to assist with any issues or concerns regarding our products. We aim to ensure customer satisfaction and build long-term relationships with our clients, reinforcing our commitment to quality and service.

Global Reach

Currently, FMP exports its products to valued customers in over 50 countries across five continents. With a diverse range of best-in-class brands, we strive to expand our global presence and maintain our position as a trusted leader in the field. We warmly welcome all partners and clients to visit us and explore mutually beneficial, long-term collaborations.

In summary, choosing FMP’s Wide Angle Joints for your PTO shaft needs guarantees superior quality, exceptional service, and the expertise of a dedicated team committed to meeting your agricultural machinery requirements.

Author: CX