Description
This product is a universal cardan joint designed as a non-original replacement for Kubota tractor parts. It is a high-quality, new wide-angle PTO (Power Take-Off) drive shaft tailored for agricultural machinery. Weighing 15 KG, it comes with a one-year warranty and is suitable for a variety of industries, including hotels, garment shops, building material suppliers, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, retail outlets, construction works, energy and mining, and advertising companies, among others.
The Advantages of the WA Wide Angle Joint
The WA Wide Angle Joint is an essential component for tractor PTO shafts, providing a range of benefits that enhance agricultural operations. Here are some of the key advantages:
1. Increased Flexibility
One of the standout features of the WA Wide Angle Joint is its ability to accommodate larger angles between the input and output shafts. This flexibility allows for better alignment in various working conditions, making it easier to connect implements that may not be perfectly aligned with the tractor.
2. Improved Power Transmission
The WA Wide Angle Joint is designed to maximize efficiency in power transmission from the tractor’s engine to the attached implement. Its innovative design ensures that power is delivered smoothly and effectively, resulting in better performance and productivity in agricultural tasks.
3. Enhanced Durability
Built to endure the demanding conditions of agricultural work, the WA Wide Angle Joint is typically constructed from high-quality materials, such as robust steel. This durability ensures that the joint can withstand heavy loads and harsh environments, minimizing the need for frequent replacements.
4. Reduced Wear and Tear
The design of the WA Wide Angle Joint significantly minimizes wear and tear on its components. The cross-shaped spider distributes the load evenly across the joint, which helps to reduce stress concentration. This leads to a longer lifespan for the joint and decreased maintenance costs over time.
5. Versatile Application
The WA Wide Angle Joint is highly versatile, suitable for various agricultural applications where the input and output shafts are not aligned in a straight line. Whether you’re mowing, tilling, baling, or operating other implements, this joint facilitates efficient power transfer, even when the shafts are at significant angles to each other. This versatility makes it an invaluable asset in modern agricultural machinery.
In summary, the WA Wide Angle Joint enhances the efficiency, durability, and flexibility of tractor PTO systems, making it a critical component for any agricultural operation seeking to improve performance and reduce downtime.
Applications of the WA Wide Angle Joint
The WA Wide Angle Joint is essential in various agricultural scenarios where tractor PTO shafts must accommodate larger angles between the input and output shafts. Here are some specific applications where this joint is commonly utilized:
1. Mowers and Rotary Cutters
In agricultural operations, mowers and rotary cutters are often connected to tractors via PTO shafts. The WA Wide Angle Joint allows these shafts to flex and rotate at larger angles, enabling the mower or rotary cutter to follow the contours of the land. This flexibility ensures that the cutting blades remain effective, even on uneven terrain, resulting in a cleaner cut and improved efficiency.
2. Balers and Hay Equipment
Balers and other hay equipment frequently require the tractor PTO shaft to operate at varying angles due to the irregular shapes and sizes of bales. The WA Wide Angle Joint ensures smooth power transmission, even when the PTO shaft is not perfectly aligned with the implement. This capability facilitates efficient baling and handling of hay, ensuring that performance is not compromised during operation.
3. Tillage Equipment
Tractor-mounted tillage equipment, such as plows, cultivators, and harrows, often encounters challenging terrain where navigating uneven surfaces and tight corners is necessary. The WA Wide Angle Joint allows the PTO shaft to handle these required angles while maintaining consistent power transmission. This ensures effective soil preparation and cultivation, leading to better crop yields and healthier soil conditions.
4. Sprayers and Spreaders
Agricultural sprayers and spreaders are crucial for the precise application of fertilizers, herbicides, and other chemicals. The WA Wide Angle Joint facilitates smooth power transfer, enabling the sprayer or spreader to maintain proper operation and coverage. This ensures that the materials are evenly distributed, enhancing the effectiveness of crop treatments and minimizing waste.
5. Other Agricultural Implements
Beyond the above applications, the WA Wide Angle Joint is also beneficial for various other agricultural implements, including seeders, planters, and post-hole diggers. Its ability to flex at larger angles makes it a versatile solution for any situation where the PTO shaft must navigate complex angles, ensuring reliable power delivery across a wide range of equipment.
In summary, the WA Wide Angle Joint plays a vital role in enhancing the functionality and efficiency of tractor PTO systems across numerous agricultural applications, making it an indispensable component in modern farming practices.
Agricultural PTO Shaft Torque Limiter Types
In agricultural machinery, PTO shaft torque limiters are essential for protecting equipment from damage caused by torque overload. These devices are designed to prevent excessive force from damaging the tractor or implement by disconnecting the drive when necessary. Here’s an overview of the common types of PTO shaft torque limiters, each tailored to specific operational needs:
1. Shear Bolt Torque Limiter
The shear bolt torque limiter employs a shear bolt that breaks when excessive torque is applied, effectively disconnecting the drive between the tractor and the implement. This type is commonly used across various agricultural implements, making it ideal for situations where overload conditions are easily identifiable. Its simplicity and effectiveness make it a popular choice for applications where sudden torque spikes are expected.
2. Friction Clutch Torque Limiter
Friction clutch torque limiters operate by slipping when the torque exceeds a predetermined level. This design allows them to absorb excess force without breaking, making them suitable for applications where gradual overload may occur. They are particularly advantageous in situations where frequent replacement of shear bolts would be undesirable, thus reducing maintenance needs and downtime.
3. Ratchet Torque Limiter
The ratchet torque limiter features a mechanism that allows rotation in one direction while locking or slipping in the opposite direction when overloaded. This functionality makes it particularly suitable for implements like augers, which require unidirectional operation. By preventing reverse rotation under overload conditions, this type of limiter helps maintain the operational integrity of the equipment.
4. Overrunning Clutch Torque Limiter
The overrunning clutch torque limiter allows free rotation in one direction while engaging the clutch in the opposite direction. It can also incorporate a torque-limiting feature to disengage under overload conditions. This type is commonly used in mowers and rotary cutters, enabling the implement to overrun when the tractor slows down. This feature not only enhances operational safety but also improves efficiency by allowing the implement to maintain momentum.
Each type of PTO shaft torque limiter offers unique advantages tailored to specific agricultural applications. By selecting the appropriate limiter, farmers and machinery operators can enhance the safety and reliability of their equipment, ensuring efficient operations while minimizing the risk of damage from torque overload. Understanding these options is crucial for optimizing machinery performance in the diverse field of agriculture.
How Does the Wide Angle Joint for Tractor PTO Shaft Work?
A wide-angle joint for a tractor PTO (Power Take-Off) shaft is a specialized mechanical component designed to efficiently transmit power from the tractor to an attached implement, especially in situations where the shafts are not perfectly aligned. Here’s a detailed look at how it functions:
1. Power Transmission
The primary purpose of a wide-angle joint is to transmit power between two shafts that may not be aligned in a straight line. This is crucial in agricultural applications where tractors often encounter uneven terrain and variable implement positions.
2. Enhanced Angle Accommodation
Wide-angle joints are engineered to handle significantly larger angles than standard universal joints. While a typical universal joint operates effectively at angles up to 30 degrees, a wide-angle joint can function at angles exceeding 50 degrees. This extended range allows for greater flexibility in connecting implements that may be positioned at challenging angles.
3. Constant Velocity Maintenance
One of the critical features of a wide-angle joint is its ability to maintain a constant velocity (CV) during operation. Unlike standard joints, which can cause fluctuations in rotational speed when angled, the design of a wide-angle joint ensures that the input and output speeds remain consistent. This is particularly important in agricultural settings where uniform power delivery is essential for the effective operation of implements.
4. Flexibility and Durability
The wide-angle joint’s ability to maintain a constant rotational speed, even at steep angles, is particularly beneficial in agricultural environments with uneven surfaces. This design reduces the risk of binding or breaking, which can occur with less flexible joints. By allowing for significant movement without compromising the integrity of the PTO shaft, wide-angle joints enhance the overall durability and reliability of the system.
5. Applications in Agriculture
In practical terms, the wide-angle joint is essential for various agricultural applications, including mowers, balers, and tillage equipment. Its flexibility and robustness ensure that these implements can operate effectively, even when the tractor is navigating challenging terrain or making sharp turns.
The wide-angle joint is a vital component in the functionality of a tractor PTO shaft, providing enhanced flexibility, durability, and consistent power transmission. By accommodating larger angles and maintaining a constant rotational speed, it significantly improves the efficiency and reliability of agricultural machinery, making it a crucial choice for modern farming operations.
How to Install Wide Angle Joints to PTO Shaft
Installing wide angle joints to a PTO shaft is a straightforward process that requires careful attention to detail. Follow these steps for a successful installation:
1. Prepare the PTO Shaft
Begin by ensuring that the PTO shaft is clean and free from any debris, rust, or corrosion. Inspect the shaft for any signs of damage or wear that could impact the installation or operation of the wide angle joint. If necessary, clean the shaft thoroughly and apply lubrication to ensure a smooth connection.
2. Align the Wide Angle Joint
Next, align the wide angle joint with the input and output shafts. It’s crucial that both shafts are properly aligned before attaching the joint. Ensure that the shafts are parallel and positioned correctly to allow for a proper fit of the joint. Misalignment at this stage can lead to operational issues later.
3. Attach the Yokes
With the joint aligned, proceed to attach the yokes of the wide angle joint to the input and output shafts. Slide the yokes onto the shafts, making sure they align with the keyway or splines. Use the appropriate fasteners, such as bolts or clamps, to securely fasten the yokes to the shafts. Tighten the fasteners evenly to prevent any movement or looseness during operation.
4. Check Alignment and Movement
Once the wide angle joint is installed, check the alignment of both the input and output shafts. Ensure that the joint allows for the necessary range of angular movement without any binding or interference. Rotate the joint manually to verify that it moves smoothly and freely throughout its operational range.
5. Lubrication
Apply the appropriate lubrication to the bearings or needle rollers within the wide angle joint. Proper lubrication is essential for reducing friction and ensuring the longevity of the joint. Refer to the manufacturer’s recommendations for the type of lubricant to use.
6. Test Operation
Finally, start the tractor and engage the PTO to test the operation of the wide angle joint. Monitor the system for any unusual noises, vibrations, or irregular movements. Pay attention to the performance of the joint during operation to ensure it functions smoothly and effectively.
By following these steps, you can successfully install wide angle joints to your PTO shaft, enhancing the flexibility and performance of your agricultural machinery. Proper installation and maintenance are key to ensuring effective power transmission in various farming applications.
Maintenance of Wide Angle Joints
Regular maintenance is crucial for ensuring the longevity and optimal performance of wide angle joints installed on a tractor PTO shaft. Proper care can prevent premature wear and enhance efficiency. Here are some key maintenance practices for wide angle joints:
1. Inspection
Conduct regular inspections of the wide angle joints to identify any signs of wear, damage, or misalignment. Check for visible cracks, excessive play in the joints, or loose fasteners. Early detection of these issues can prevent further damage and costly repairs.
2. Lubrication
Proper lubrication is essential for the smooth operation of wide angle joints. Regularly apply lubricant to all moving parts, following the manufacturer’s recommendations for the type and frequency of lubrication. Adequate lubrication reduces friction, minimizes wear, and ensures that the joint operates efficiently.
3. Cleaning
Keep the wide angle joints free from dirt, debris, and contaminants. Regularly clean the joints using a soft brush or cloth to remove any buildup of grease, dirt, or agricultural residues. Keeping the joints clean is vital for maintaining their functionality and preventing any obstruction that could hinder movement or lubrication.
4. Tightening Fasteners
Periodically check the tightness of the fasteners, including bolts or clamps, that secure the yokes and spider in place. Loose fasteners can lead to misalignment and increased wear on the joint. Ensure that all fasteners are tightened to the manufacturer’s specifications to maintain stability and performance.
5. Ensure Proper Alignment
Monitor and maintain proper alignment between the input and output shafts. Misalignment can lead to increased wear, stress on components, and premature failure of the wide angle joint. Regularly check the alignment, especially after any maintenance work or when changing implements.
6. Load Distribution
Ensure that the load is evenly distributed across the wide angle joint components. Avoid subjecting the joint to excessive torque or forces that could cause stress concentrations. Operating the tractor and its attached implements within recommended limits is crucial to minimizing excessive loads and preventing potential failures.
By following these maintenance practices, you can significantly extend the lifespan and efficiency of wide angle joints on your tractor PTO shaft. Regular inspection, lubrication, cleaning, and alignment checks are key to ensuring reliable performance in various agricultural applications. Proper maintenance not only enhances the functionality of the joints but also contributes to the overall productivity of your farming operations.
Why Choose FMP’s Wide Angle Joints for PTO Shaft?
Located in Hangzhou, Zhejiang City, FMP Drive Shaft Co., Ltd. stands out as a leading manufacturer of agricultural machinery parts, including high-quality wide angle joints for PTO shafts. With a skilled workforce of over 100 employees and a state-of-the-art facility covering 12,000 m², FMP has earned a reputation for excellence in various industries worldwide. Here are several compelling reasons to choose FMP’s wide angle joints for your PTO shaft needs:
1. Quality Assurance
At FMP, we are dedicated to delivering products of the highest quality. Our wide angle joints are manufactured to stringent standards, ensuring exceptional durability and longevity. We utilize advanced materials and innovative manufacturing processes to produce joints that perform reliably under demanding conditions.
2. Certified Products
Our commitment to quality is reflected in our certifications. FMP products are certified by CE, TS/16949, and ISO9001, which guarantees that they meet rigorous global standards for safety and quality. These certifications provide our customers with confidence in the reliability and performance of our products.
3. Wide Range of Applications
FMP’s wide angle joints are versatile and can be utilized across various industries, including construction, manufacturing, food and beverage, agriculture, and more. This adaptability makes our products suitable for a diverse range of applications, enhancing their value to customers in different sectors.
4. Customized Solutions
We recognize that each customer has unique requirements. To meet these specific needs, FMP offers customized solutions tailored to your operational demands. Whether you require specific dimensions, materials, or designs, our team is equipped to provide solutions that align with your goals.
5. Exceptional Customer Service
Our dedicated customer service team is always available to assist you with any questions or concerns you may have. We prioritize your satisfaction and strive to provide a seamless experience from inquiry to purchase and beyond. Our commitment to exceptional service ensures that you receive the support you need throughout your interaction with us.
Choosing FMP’s wide angle joints for your PTO shaft means investing in quality, reliability, and exceptional service. With our certified products, wide range of applications, and customized solutions, we are well-equipped to meet the diverse needs of our customers. Experience the difference with FMP and enhance the performance of your agricultural machinery with our top-tier wide angle joints.
About FMP Drive Shaft Co., Ltd.
FMP Drive Shaft Co., Ltd., situated in Hangzhou, Zhejiang City, is a leading expert in the development, manufacturing, and marketing of a wide range of components for agricultural machinery. Our product lineup includes PTO shafts, agricultural gearboxes, PTO shaft accessories, U-joints, torque limiters, PTO shaft tubes, yokes, adaptors, industrial cardan shafts, car driveshafts, and U-joint coupling shafts, among others. With an impressive annual turnover of 60 million RMB (approximately 9 million USD), we are committed to continuous growth and innovation.
Our products have earned a stellar reputation among customers across Europe, America, Asia, Australia, and North America. We take pride in being the foremost professional OEM supplier for numerous agricultural implement factories within the domestic market. Our guiding principles—Quality First, Quick Delivery, and Competitive Pricing—reflect our commitment to excellence and customer satisfaction.
We have achieved several prestigious certifications, including CE, TS/16949, and ISO9001, which demonstrate our adherence to international quality standards. Our systematic manufacturing processes and a dedicated quality control team ensure that every product meets stringent quality benchmarks before reaching our customers.
At FMP, we warmly welcome visitors to our facility and are eager to establish mutually beneficial, long-term cooperative relationships. Currently, our products are exported to valued customers in over 50 countries across five continents, underscoring our global reach and influence.
With a commitment to offering best-in-class brands within our product range, FMP is dedicated to expanding our footprint in the global market. We continually strive to enhance our offerings and services, positioning ourselves as a trusted partner in the fields we serve.
Author: CX
