36*89/32*106 Agricultural Machinery Tractor PTO Shaft Parts Wide Angle Clutch

Description

We are excited to present the 3689/32106 Wide Angle Clutch, a vital component for your agricultural machinery. This brand new part comes with a 1-year warranty and weighs 10 KG, ensuring durability and reliability for your operations.

Versatile Applications

This wide angle clutch is suitable for a diverse range of industries, including:

• Hotels
• Garment shops
• Building material suppliers
• Manufacturing plants
• Machinery repair shops
• Food and beverage factories
• Farms
• Restaurants
• Retail outlets
• Construction sites
• Energy and mining sectors

Premium Quality

Crafted using a state-of-the-art forging process, the clutch is made from high-quality 45C material, ensuring robust performance and longevity. It is specifically designed for PTO drive shafts and is backed by ISO and CE certifications, affirming its quality and safety standards.

Upgrade your agricultural machinery with the 3689/32106 Wide Angle Clutch and experience enhanced efficiency and reliability in your operations.

36 Wide Angle Joint Specifications

The Advantages of the WA Wide Angle Joint

The WA Wide Angle Joint is an essential component for tractor PTO shafts, offering numerous advantages that enhance the performance and reliability of agricultural machinery. Here are some of the key benefits:

1. Increased Flexibility

One of the standout features of the WA Wide Angle Joint is its ability to accommodate larger angles between the input and output shafts. This flexibility is crucial in agricultural settings, where machinery often operates on uneven terrain or makes sharp turns. By allowing for greater angular displacement, the joint ensures uninterrupted power transmission, even in challenging conditions.

2. Improved Power Transmission

The WA Wide Angle Joint is designed for high efficiency in transmitting power from the tractor’s engine to the attached implement. This efficiency is vital for maintaining optimal performance during various agricultural tasks, ensuring that the machinery operates smoothly and effectively. With minimal energy loss, operators can achieve maximum productivity, whether they are mowing, tilling, or baling.

3. Enhanced Durability

Built to withstand the demanding conditions of agricultural work, the WA Wide Angle Joint is typically crafted from high-quality materials, such as robust steel. This construction provides excellent strength and durability, allowing the joint to endure the stresses and strains associated with heavy agricultural use. As a result, operators can rely on the joint for extended periods without frequent replacements or repairs.

4. Reduced Wear and Tear

The design of the WA Wide Angle Joint minimizes wear and tear on its components. Featuring a cross-shaped spider, the joint effectively distributes the load evenly, reducing stress concentrations that can lead to premature failure. This thoughtful engineering not only extends the lifespan of the joint but also decreases maintenance needs, allowing operators to focus on their work rather than on repairs.

5. Versatile Application

The versatility of the WA Wide Angle Joint makes it suitable for a wide range of agricultural applications where the input and output shafts are not aligned in a straight line. Whether it is used for mowing, tilling, baling, or operating other implements, the joint facilitates efficient power transfer even when the shafts are at significant angles to each other. This adaptability enhances the overall utility of agricultural machinery, making it an invaluable component in diverse farming operations.

In summary, the WA Wide Angle Joint offers increased flexibility, improved power transmission, enhanced durability, reduced wear and tear, and versatile application across various agricultural tasks. By integrating this advanced joint into PTO systems, operators can significantly enhance the efficiency and reliability of their machinery, ultimately leading to better performance and productivity on the farm.

Agricultural PTO Shaft Torque Limiter Types

In agricultural machinery, PTO shaft torque limiters play a vital role in protecting equipment from damage caused by torque overload. These limiters are designed to cater to various operational needs and specifications, ensuring that machinery operates safely and efficiently. Here’s an overview of the most common types of PTO shaft torque limiters:

1. Shear Bolt Torque Limiter

The shear bolt torque limiter is a straightforward yet effective solution for managing torque overload. This type uses a shear bolt that is designed to break when excessive torque is applied, disconnecting the drive between the tractor and the implement. This mechanism is particularly useful in applications where overload conditions are clear and easily detectable, such as when an implement encounters an obstruction. Shear bolt limiters are commonly found in various agricultural implements, providing a simple and cost-effective means of protecting machinery.

2. Friction Clutch Torque Limiter

Friction clutch torque limiters are designed to slip when the torque exceeds a preset threshold. This allows the limiter to absorb excess force without breaking the connection, making it ideal for applications where gradual overload conditions may occur. This type of limiter is particularly beneficial in situations where frequent replacement of shear bolts would be undesirable, such as in feed mixers or equipment that experiences variable loads. The friction clutch design helps maintain operational efficiency while protecting the machinery from potential damage.

3. Ratchet Torque Limiter

The ratchet torque limiter features a unique mechanism that allows rotation in one direction while locking or slipping in the opposite direction when an overload occurs. This design is especially suitable for implements like augers, which require unidirectional operation. The ratcheting mechanism ensures that the implement can continue to function effectively while preventing damage from sudden torque spikes. This type of limiter is crucial for maintaining consistent performance in applications that demand reliable power delivery.

4. Overrunning Clutch Torque Limiter

Overrunning clutch torque limiters allow for free rotation in one direction while engaging the clutch in the opposite direction. This design can also incorporate a torque-limiting feature that disconnects under overload conditions. Commonly used in mowers and rotary cutters, overrunning clutches enable the implement to overrun when the tractor slows down. This functionality is essential for maintaining control and preventing stalling of the implement, ensuring smooth and efficient operation during various agricultural tasks.

In summary, understanding the different types of PTO shaft torque limiters is essential for selecting the right protection for agricultural equipment. From the simple shear bolt limiters to the more advanced friction clutch and overrunning clutch designs, each type offers unique benefits tailored to specific applications. By choosing the appropriate torque limiter, operators can enhance the reliability and longevity of their machinery, ensuring safe and efficient agricultural operations.

How Does the Wide Angle Joint for Tractor PTO Shaft Work?

A wide-angle joint for a tractor PTO (Power Take-Off) shaft is a specialized mechanical component designed to efficiently transmit power from the tractor to an attached implement. This joint is particularly valuable in agricultural applications where the tractor and implement may not be perfectly aligned or when operating on uneven terrain. Here’s an overview of how it works:

1. Transmitting Power Between Misaligned Shafts

The primary function of a wide-angle joint is to transmit power between two shafts that are not aligned in a straight line. This misalignment is common in agricultural machinery, as the tractor and attached implement often move independently. The wide-angle joint allows for this flexibility, ensuring that power is transferred effectively without interruption.

2. Accommodating Larger Angles

Wide-angle joints are specifically designed to handle larger angles than standard universal joints. While conventional universal joints typically operate effectively at angles up to 30 degrees, wide-angle joints can function at angles of 50 degrees or more. This enhanced capability is crucial for agricultural implements that frequently encounter uneven ground or require sharp turns, enabling smooth operation regardless of the angle.

3. Maintaining Constant Velocity

A key feature of the wide-angle joint is its ability to maintain constant velocity (CV) during operation. Unlike standard joints, which can cause fluctuations in rotational speed when angled, wide-angle joints ensure that the input and output speeds remain consistent. This is essential for machinery that relies on steady and uninterrupted power delivery, such as when performing tasks like mowing, tilling, or baling.

4. Performance on Uneven Terrain

The wide-angle joint’s design allows it to maintain a constant rotational speed even when bent at steep angles, which is particularly beneficial in agricultural settings where terrain can be uneven and unpredictable. This flexibility helps prevent the shaft from binding or breaking, issues that might arise with less adaptable joints. By ensuring smooth operation, the wide-angle joint enhances the durability and reliability of the PTO system.

5. Enhancing Overall Efficiency

The ability to accommodate larger angles and maintain a consistent power flow not only protects the machinery but also enhances overall operational efficiency. By reducing the risk of damage and ensuring reliable performance, the wide-angle joint allows farmers and operators to maximize productivity and minimize downtime.

In summary, the wide-angle joint for tractor PTO shafts is a crucial component that facilitates effective power transmission in challenging agricultural environments. Its capacity to handle larger angles, maintain constant velocity, and operate reliably on uneven terrain makes it an invaluable part of modern farming equipment. By integrating wide-angle joints into their PTO systems, operators can ensure enhanced performance and longevity of their machinery, leading to improved agricultural outcomes.

How to Install Wide Angle Joints to PTO Shaft

Installing wide-angle joints to a PTO (Power Take-Off) shaft is a straightforward process, but it requires attention to detail to ensure optimal performance. Follow these steps for a successful installation:

1. Prepare the PTO Shaft

Before beginning the installation, ensure that the PTO shaft is clean and free from debris, rust, or any build-up that could interfere with the joint. Inspect the shaft thoroughly for any signs of damage or wear that might affect the installation or operation of the wide-angle joint. If necessary, clean the shaft with a suitable solvent and lubricate it lightly to facilitate smooth installation.

2. Align the Wide Angle Joint

Next, align the wide-angle joint with both the input and output shafts. It is crucial to ensure that these shafts are properly aligned before attaching the joint. The shafts should be parallel and positioned correctly to allow the joint to fit seamlessly. Misalignment at this stage can lead to operational issues later on.

3. Attach the Yokes

Once the joint is aligned, attach the yokes of the wide-angle joint to the input and output shafts. Carefully slide the yokes onto the shafts, ensuring they align with the keyway or splines. Use the appropriate fasteners, such as bolts or clamps, to secure the yokes tightly to the shafts. Make sure to follow the manufacturer’s specifications for torque settings to ensure a secure fit.

4. Check Alignment and Movement

After the wide-angle joint is installed, check the alignment of both the input and output shafts again. Ensure that the joint allows for the desired range of angular movement without any binding or interference. Rotate the joint manually to verify that it moves smoothly and freely throughout its range of motion. This step is crucial to ensure that the joint will function correctly during operation.

5. Apply Lubrication

Before completing the installation, apply the appropriate lubrication to the bearings or needle rollers within the wide-angle joint. Proper lubrication is essential for reducing friction and wear, ensuring the joint operates smoothly over time. Consult the manufacturer’s guidelines for the recommended type of lubricant and application method.

6. Test Operation

Finally, start the tractor and engage the PTO to test the operation of the wide-angle joint. Monitor the system for any unusual noises, vibrations, or movements that could indicate improper installation or alignment. If everything operates smoothly, your installation is complete.

In summary, installing wide-angle joints to a PTO shaft involves careful preparation, alignment, attachment, and testing. By following these steps, you can ensure a successful installation that enhances the performance and reliability of your agricultural machinery. Proper installation is key to maximizing the lifespan and efficiency of the wide-angle joint, ultimately contributing to better productivity in your agricultural operations.

Maintenance of the Wide Angle Joint

Regular maintenance is crucial for ensuring the longevity and optimal performance of wide angle joints installed on a tractor PTO (Power Take-Off) shaft. By adhering to the following key maintenance practices, you can enhance the reliability of your agricultural machinery and prevent costly repairs:

1. Regular Inspection

Conduct regular inspections of the wide angle joints to identify any signs of wear, damage, or misalignment. Look for cracks in the joint casing, excessive play in the components, or loose fasteners. Early detection of these issues can help prevent more serious problems down the line and ensure safe operation.

2. Proper Lubrication

Adequate lubrication is vital for the smooth operation of wide angle joints. Follow the manufacturer’s instructions for the type and frequency of lubrication. Regularly check the lubricant levels and ensure that the bearings or needle rollers within the joint are well-lubricated. Proper lubrication reduces friction and wear, contributing to the joint’s overall performance and lifespan.

3. Cleaning

Maintaining cleanliness is essential to the functionality of wide angle joints. Regularly clean the joints to remove dirt, debris, and contaminants that could obstruct movement or compromise lubrication. Use a soft brush or cloth to gently scrub away any buildup of grease, dirt, or agricultural residues. Keeping the joint clean helps maintain its efficiency and prevents premature wear.

4. Tightening Fasteners

Periodically check the tightness of the fasteners, including bolts and clamps, that secure the yokes and spider in place. Loose fasteners can lead to misalignment, which may decrease the performance of the joint and increase wear. Regularly tightening these components ensures that the joint remains securely connected and aligned during operation.

5. Ensure Proper Alignment

Monitoring and maintaining proper alignment between the input and output shafts is essential for optimal joint performance. Misalignment can lead to increased wear, vibration, and premature failure of the wide angle joint. Regularly assess the alignment and make necessary adjustments to keep the shafts parallel and properly positioned.

6. Load Distribution

Ensure that the load is distributed evenly across the components of the wide angle joint. Avoid subjecting the joint to excessive torque or forces that could create stress concentrations. Operating the tractor and its attached implements within the recommended limits helps minimize excessive loads, enhancing the durability of the joint.

In summary, regular maintenance of the wide angle joint is vital for ensuring its longevity and effective performance. By incorporating these practices—routine inspections, proper lubrication, thorough cleaning, tightening fasteners, ensuring alignment, and managing load distribution—you can significantly enhance the reliability of your PTO system. This proactive approach not only extends the life of the wide angle joint but also contributes to the overall efficiency and productivity of your agricultural operations.

Why Choose FMP’s Wide Angle Joints for PTO Shaft?

FMP Drive Shaft Co., Ltd., located in Hangzhou, Zhejiang City, is strategically positioned just two hours from Pudong Airport and one hour from Xiaoshan Airport, as well as the East of Hangzhou Station. Our facility spans over 12,000 m² and is staffed by more than 100 dedicated professionals. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, u-joints, torque limiters, yokes, adaptors, industrial cardan shafts, car driveshafts, and u-joint coupling shafts. With an annual turnover of 60 million RMB (approximately 9 million USD) and consistent year-on-year growth, our products have earned excellent reputations among customers in Europe, America, Asia, Australia, and North America. We proudly serve as a leading OEM supplier for many agricultural implement manufacturers in the domestic market.

Professionalism

At FMP, professionalism is at the core of our operations. Our team consists of highly skilled and trained experts who are committed to excellence in their fields. We invest continuously in our employees, offering regular training sessions to keep them informed about the latest industry trends and technologies. This commitment to professionalism is evident in the superior quality of our products and services.

International Certifications

We are proud to hold several prestigious international certifications, including CE, TS/16949, and ISO9001. These certifications demonstrate our unwavering commitment to quality and compliance with global standards. They also reflect our dedication to delivering reliable, high-performance products to customers around the world.

Customized Services

Recognizing that every customer has unique needs, we offer customized services tailored to meet specific requirements. Whether you have particular product specifications or unique demands for a PTO shaft or wide-angle joint, we have the expertise and resources to provide solutions that align with your exact needs.

Advanced Production Facilities

Our production facilities are equipped with state-of-the-art machinery and technology, enabling us to maintain high production efficiency and deliver products of exceptional quality. We regularly upgrade our facilities to meet the evolving demands of the industry, ensuring that we remain at the forefront of innovation and efficiency.

In summary, choosing FMP’s wide angle joints for your PTO shaft means partnering with a reputable manufacturer dedicated to quality, professionalism, and customer satisfaction.

Author: CX