Description
Introducing the 1.05.C25 Tractor Universal Joint Double Round Yoke
We are proud to unveil the 1.05.C25 tractor universal joint with a double round yoke, finished in sleek black. This high-quality universal joint is designed for a variety of industries and applications, ranging from hotels and restaurants to farms and construction sites. Engineered to deliver reliable performance under diverse conditions, the 1.05.C25 universal joint is expertly crafted from 1045C material, making it an essential component for tractors and tractor implements in numerous agricultural applications.
Advantages of the 1.05.C25 Tractor Universal Joint Double Round Yoke
The SD Double Universal Joint offers several key benefits for tractor PTO shafts:
1. Enhanced Torque Transmission
Designed to efficiently handle high torque levels, the SD Double Universal Joint effectively transmits power from the tractor’s engine to PTO-driven implements, minimizing power loss and preventing damage to the joint.
2. Compensation for Angular Misalignment
This universal joint can accommodate angular misalignment between the tractor and the implement, ensuring smooth operation even when alignment is not perfect.
3. Vibration and Noise Reduction
The design of the SD Double Universal Joint helps dampen vibrations and reduce noise levels during operation, contributing to a more comfortable working environment.
4. Longevity and Durability
Built to withstand heavy loads and harsh conditions, the SD Double Universal Joint is typically made from high-quality materials like hardened steel or alloy, providing excellent strength and durability.
5. Easy Maintenance and Replacement
The SD Double Universal Joint is designed for straightforward maintenance and replacement. If wear or damage occurs, the joint can be easily disassembled and serviced.
6. Compatibility with Various Equipment
Featuring a widely accepted design, the SD Double Universal Joint is compatible with a range of PTO-driven implements, enhancing its versatility in agricultural applications.
With these advantages, the 1.05.C25 Tractor Universal Joint Double Round Yoke is a reliable choice for optimizing the performance of your agricultural machinery.
Applications of the SD Double Universal Joint
SD Double Universal Joints are widely used in various agricultural applications due to their ability to transmit power smoothly and efficiently at high operating angles. Here are some specific applications where these joints are commonly utilized:
1. Harvesting Machinery
SD Double Universal Joints are integral to harvesting equipment such as combines, forage harvesters, and cotton pickers. They facilitate the transfer of power from the engine to the cutting, threshing, and conveying mechanisms, enabling efficient harvesting operations.
2. Rotary Cutters and Mowers
Essential for maintaining pastures and fields, rotary cutters and mowers use SD Double Universal Joints to transmit power from the tractor’s power take-off (PTO) to the cutting blades. This ensures smooth and consistent operation, even at varying angles.
3. Tillage Equipment
In tillage machinery, including plows, disc harrows, and cultivators, SD Double Universal Joints are employed to efficiently transfer power from the tractor’s PTO to the rotating components, aiding in effective soil preparation for planting.
4. Balers
Balers, which compress and bundle agricultural products like hay, straw, or silage into compact bales, utilize SD Double Universal Joints to transmit power from the tractor’s PTO to the baling mechanism, ensuring consistent and efficient bale formation.
5. Seeders and Planters
Seeders and planters, designed for sowing seeds or planting crops, rely on SD Double Universal Joints to transfer power from the tractor’s PTO to the seed metering mechanisms, ensuring accurate and uniform seed distribution.
6. Manure Spreaders
Manure spreaders are used to evenly distribute manure or organic fertilizers across agricultural fields. SD Double Universal Joints facilitate power transfer from the tractor’s PTO to the spreading mechanism, allowing for efficient and uniform application.
These applications highlight the versatility and effectiveness of SD Double Universal Joints in enhancing the performance of agricultural machinery.
Types of Agricultural PTO Shaft Torque Limiters
In agricultural machinery, PTO shaft torque limiters play a vital role in protecting equipment from damage caused by torque overload. Various types of torque limiters are designed to meet different operational needs and specifications. Here’s an overview of the most common types:
1. Shear Bolt Torque Limiter
This type features a shear bolt that breaks under excessive torque, disconnecting the drive between the tractor and the implement. It is commonly used in various implements and is ideal for situations where overload conditions are easily identifiable.
2. Friction Clutch Torque Limiter
Friction clutch limiters slip when torque exceeds a preset level, allowing them to absorb excess force without breaking. They are suited for applications where gradual overload conditions may occur and where frequent shear bolt replacement is impractical.
3. Ratchet Torque Limiter
Equipped with a ratcheting mechanism, this limiter allows rotation in one direction while locking or slipping in the opposite direction when overloaded. It is particularly suitable for implements like augers that require unidirectional operation.
4. Overrunning Clutch Torque Limiter
This type permits free rotation in one direction while engaging the clutch in the other. It can also include a torque-limiting feature to disconnect under overload. Overrunning clutches are commonly used in mowers and rotary cutters, allowing the implement to overrun when the tractor slows down.
These various types of PTO shaft torque limiters provide essential protection and enhance the reliability of agricultural machinery by effectively managing torque overload.
How the Double Universal Joint for Tractor PTO Shaft Works
The SD Double Universal Joint for a tractor PTO shaft is a mechanical device designed to transmit power from the tractor’s engine to attached implements. It consists of two universal joints connected by a centering yoke. Here’s how it operates:
1. Universal Joints
The SD Double Universal Joint features two universal joints, also known as Cardan joints. Each joint comprises a cross-shaped yoke with four arms, with a bearing cap and needle bearings at the end of each arm. These needle bearings facilitate smooth rotation and efficient torque transfer between the connected shafts.
2. Centering Yoke
The centering yoke connects the two universal joints. Typically shaped like a square or rectangle, it has a center hole that fits over the tractor’s PTO shaft. This yoke provides stability and alignment between the universal joints, ensuring effective power transmission.
3. Attached Implements
One end of the SD Double Universal Joint connects to the tractor’s PTO shaft, which is powered by the engine. The other end connects to the implement or machinery that requires power. The implement may have its own input shaft, onto which the universal joint is fitted, allowing for efficient power transfer.
4. Power Transmission
As the tractor’s engine generates rotational power, this energy is transmitted to the PTO shaft. The PTO shaft then transfers this power to one end of the SD Double Universal Joint. The first universal joint facilitates the smooth transfer of the PTO shaft’s rotational motion to the second universal joint through the centering yoke.
This design enables the SD Double Universal Joint to effectively manage the dynamic requirements of agricultural machinery, ensuring reliable power transmission across various operational conditions.
Choosing the Right SD Double Universal Joints for PTO Shaft
When selecting the appropriate SD Double Universal Joints for a tractor PTO shaft, several factors must be considered to ensure a proper fit and optimal performance. Here are some key points to keep in mind:
1. Compatibility
Verify that the SD Double Universal Joints are compatible with your tractor’s PTO shaft. Pay attention to specifications such as shaft size, spline count, and overall dimensions to ensure a proper fit.
2. Power Rating
Assess the power rating of the SD Double Universal Joints. They should be capable of handling the power output of your tractor’s engine as well as the specific implements or attachments you plan to use.
3. Operating Angles
Identify the range of operating angles necessary for your application. While SD Double Universal Joints are designed to accommodate various angles, it’s crucial to select a joint that can handle the specific angles your PTO shaft may encounter during operation. Consider both the maximum angle capability and the operational angle range.
4. Durability and Quality
Opt for SD Double Universal Joints made from high-quality materials known for their durability. Evaluate factors such as the type of bearings used, the strength of the yokes, and the overall construction of the joint. Choosing a robust and reliable joint will help ensure long-term performance and reduce the risk of failures.
5. Maintenance Requirements
Consider the maintenance needs of the SD Double Universal Joints. Look for designs that facilitate easy maintenance, such as those with accessible grease fittings or lubrication options. Regular maintenance is essential for ensuring the longevity and smooth operation of the joints.
By taking these factors into account, you can confidently choose the right SD Double Universal Joints for your tractor PTO shaft, ensuring efficient power transmission and reliable performance in your agricultural applications.
Maintaining Your SD Double Universal Joint
Proper maintenance of SD Double Universal Joints in a tractor PTO shaft is crucial for ensuring their longevity and reliable performance. Here are some essential maintenance practices to follow:
1. Regular Inspection
Conduct routine visual inspections of the SD Double Universal Joints to identify any signs of wear, damage, or looseness. Look for cracks, excessive play, or any irregularities that could impact performance.
2. Lubrication
Adequate lubrication is vital for the smooth operation of the joints. Adhere to the manufacturer’s recommendations for lubrication intervals and use the specified grease or lubricant. Apply lubricant to the fittings or designated areas as instructed.
3. Torque Check
Periodically check the torque on the fasteners that secure the joints to the PTO shaft and the implement. Ensure they are tightened to the manufacturer’s specified torque values, but avoid over-tightening, as this can create stress and potentially damage the joints.
4. Operating Angle
Be cautious of the operating angles of the PTO shaft during use. Avoid exceeding the joint’s recommended angle range, as this can lead to accelerated wear and possible failure. Adjust the position of the implement or tractor as needed to minimize extreme angles.
5. Replacement
If you notice significant wear, damage, or play during inspections, consider replacing the SD Double Universal Joints. Continuing to use worn or damaged joints can compromise their performance and lead to further issues.
By following these maintenance practices, you can help ensure that your SD Double Universal Joints operate effectively and maintain a long service life.
Why Choose FMP’s SD Double Universal Joint for PTO Shaft?
FMP Drive Shaft Co., Ltd. is located in Hangzhou, Zhejiang Province, just two hours from Pudong Airport and one hour from Xiaoshan Airport. Our facility spans over 12,000 square meters and employs more than 100 staff members. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, u-joints, torque limiters, PTO shaft tubes, yokes, adaptors, industrial cardan shafts, and car driveshafts.
With an annual turnover of 60 million RMB (approximately 9 million USD), our business continues to grow each year. Our products have earned a strong reputation among customers in Europe, America, Asia, Australia, and North America. As a leading OEM supplier for numerous agricultural implement manufacturers in the domestic market, we adhere to our core principles of Quality First, Fast Delivery, and Competitive Pricing.
We are proud to hold certifications such as CE, TS/16949, and ISO9001, supported by systematic manufacturing equipment and a dedicated quality control team to ensure the highest standards for our products.
We warmly invite friends and potential partners to visit us and explore opportunities for mutually beneficial long-term cooperation. At FMP, we are committed to providing top-quality products, including our SD Double Universal Joint, to meet your agricultural needs effectively.
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Author: CX
