Description
Introducing the 1.05.C25 Cardan Joint Transmission SD DOUBLE JOINT PTO Shaft Parts
We are excited to present the new 1.05.C25 cardan joint transmission SD DOUBLE JOINT PTO shaft parts. Crafted from high-quality 1045C material and finished in a sleek black color, these components are manufactured through a forging process and are certified by CE ISO TS. Designed for use as PTO shaft parts, they come with a one-year warranty for added peace of mind.
Advantages of the SD Double Universal Joint for Tractor PTO Shaft
The SD Double Universal Joint provides numerous benefits for tractor PTO shafts. Here are some key advantages:
1. Enhanced Torque Transmission
Engineered to efficiently handle high torque levels, the SD Double Universal Joint transmits power from the tractor’s engine to the PTO-driven implement with minimal power loss and without risking damage to the joint.
2. Angular Misalignment Compensation
This joint can accommodate angular misalignment between the tractor and the implement, ensuring smooth operation even when alignment is not perfect.
3. Vibration and Noise Reduction
The design of the SD Double Universal Joint effectively dampens vibrations and reduces noise levels during operation, contributing to a more comfortable working environment.
4. Longevity and Durability
Built to endure heavy loads and harsh conditions, the SD Double Universal Joint is typically made from high-quality materials like hardened steel or alloy, providing exceptional strength and durability.
5. Easy Maintenance and Replacement
Designed for straightforward maintenance, the SD Double Universal Joint can be easily disassembled and serviced in the event of wear or damage, facilitating quick repairs.
6. Compatibility with Various Equipment
The SD Double Universal Joint features a widely accepted design that ensures compatibility with a range of PTO-driven implements, enhancing its versatility in agricultural applications.
These advantages make the SD Double Universal Joint an excellent choice for optimizing the performance and reliability of tractor PTO shafts.
n
Applications of SD Double Universal Joints
SD Double Universal Joints are widely utilized in various agricultural applications due to their capacity to transmit power smoothly and efficiently at high operating angles. Here are some specific uses for SD Double Universal Joints in agriculture:
1. Harvesting Machinery
SD Double Universal Joints are integral to harvesting equipment such as combines, forage harvesters, and cotton pickers. They facilitate the transfer of power from the engine to the cutting, threshing, and conveying mechanisms, enabling efficient harvesting operations.
2. Rotary Cutters and Mowers
Essential for maintaining pastures and fields, rotary cutters and mowers use SD Double Universal Joints to transmit power from the tractor’s power take-off (PTO) to the cutting blades. This ensures smooth and consistent operation, even at varying angles.
3. Tillage Equipment
In tillage machinery, including plows, disc harrows, and cultivators, SD Double Universal Joints are employed to efficiently transmit power from the tractor’s PTO to the rotating components, aiding in soil preparation for planting.
4. Balers
Balers, which compress and bundle agricultural products like hay, straw, or silage into compact bales, utilize SD Double Universal Joints to transfer power from the tractor’s PTO to the baling mechanism. This ensures consistent and efficient bale formation.
5. Seeders and Planters
Seeders and planters, designed for sowing seeds or planting crops, rely on SD Double Universal Joints to transfer power from the tractor’s PTO to the seed metering mechanisms, ensuring accurate and uniform seed distribution.
6. Manure Spreaders
Manure spreaders use SD Double Universal Joints to evenly distribute manure or organic fertilizers across agricultural fields. These joints facilitate the transfer of power from the tractor’s PTO to the spreading mechanism, allowing for efficient and uniform application.
These applications demonstrate the versatility and effectiveness of SD Double Universal Joints in enhancing the performance of agricultural machinery.
Types of Agricultural PTO Shaft Torque Limiters
PTO shaft torque limiters are essential in agricultural machinery for protecting equipment from damage caused by torque overload. Various types of torque limiters are designed to meet different operational needs and specifications. Here’s an overview of the common types:
1. Shear Bolt Torque Limiter
This type features a shear bolt that breaks when excessive torque is applied, disconnecting the drive between the tractor and the implement. It is commonly used in a variety of implements, making it ideal for situations where overload conditions are clear and easily identifiable.
2. Friction Clutch Torque Limiter
Friction clutch limiters slip when the torque exceeds a predetermined level, allowing them to absorb excess force without breaking. This type is effective in applications where gradual overload conditions may occur and minimizes the need for frequent shear bolt replacements.
3. Ratchet Torque Limiter
Equipped with a ratcheting mechanism, this limiter permits rotation in one direction while locking or slipping in the opposite direction when overloaded. It is particularly suitable for implements like augers that require unidirectional operation.
4. Overrunning Clutch Torque Limiter
This limiter allows free rotation in one direction while engaging the clutch in the other. It can also include a torque-limiting feature that disconnects under overload. Overrunning clutches are commonly used in mowers and rotary cutters, enabling the implement to overrun when the tractor slows down.
These torque limiter types provide critical protection and enhance the reliability of agricultural machinery by effectively managing torque overload.
How the Double Universal Joint for Tractor PTO Shaft Works
The SD Double Universal Joint for a tractor PTO shaft is a mechanical component designed to transmit power from the tractor’s engine to attached implements. It consists of two universal joints connected by a centering yoke. Here’s how it functions:
1. Universal Joints
The SD Double Universal Joint features two universal joints, also known as Cardan joints. Each joint consists of a cross-shaped yoke with four arms, and each arm is equipped with a bearing cap containing needle bearings. These needle bearings enable smooth rotation and facilitate the transfer of torque between the connected shafts.
2. Centering Yoke
The centering yoke connects the two universal joints. Typically shaped like a square or rectangle, it has a central hole that fits over the tractor’s PTO shaft. This yoke ensures stability and alignment between the universal joints, which is crucial for effective power transmission.
3. Attached Implements
One end of the SD Double Universal Joint connects to the tractor’s PTO shaft, which is powered by the engine. The other end connects to the implement or machinery that requires power. The implement may have its own input shaft where the universal joint is fitted, allowing for efficient power transfer.
4. Power Transmission
As the tractor’s engine generates rotational power, this energy is transmitted to the PTO shaft. The PTO shaft then delivers this power to one end of the SD Double Universal Joint. The first universal joint facilitates the smooth transfer of the PTO shaft’s rotational motion to the second universal joint through the centering yoke.
This design enables the SD Double Universal Joint to effectively manage the dynamic requirements of agricultural machinery, ensuring reliable power transmission even under varying conditions.
Choosing the Right SD Double Universal Joints for PTO Shaft
When selecting SD Double Universal Joints for a tractor PTO shaft, it’s essential to consider several factors to ensure a proper fit and optimal performance. Here are some key points to keep in mind:
1. Compatibility
Make sure the SD Double Universal Joints you choose are compatible with your tractor’s PTO shaft. Check specifications such as shaft size, spline count, and overall dimensions to ensure a proper fit.
2. Power Rating
Assess the power rating of the SD Double Universal Joints. They should be capable of handling the power output of your tractor’s engine and the specific implements or attachments you intend to use.
3. Operating Angles
Identify the range of operating angles required for your application. While SD Double Universal Joints are designed to accommodate various angles, it’s important to select a joint that can handle the specific angles your PTO shaft may encounter during operation. Consider both the maximum angle capability and the operating angle range.
4. Durability and Quality
Choose SD Double Universal Joints that are constructed from high-quality materials and have a reputation for durability. Pay attention to the type of bearings used, the strength of the yokes, and the overall construction. Selecting a reliable and robust joint will help ensure long-term performance and reduce the risk of failures.
5. Maintenance Requirements
Consider the maintenance needs of the SD Double Universal Joints. Look for designs that facilitate easy maintenance, such as those with accessible grease fittings or that allow for lubrication. Regular maintenance is crucial for ensuring the longevity and smooth operation of the joints.
By taking these factors into account, you can confidently select the right SD Double Universal Joints for your tractor PTO shaft, ensuring effective power transmission and reliable performance in your agricultural applications.
Maintenance of SD Double Universal Joints for Tractor PTO Shaft
Proper maintenance of SD Double Universal Joints for a tractor PTO shaft is crucial for ensuring their longevity and reliable performance. Here are some essential maintenance practices to follow:
1. Regular Inspection
Conduct regular visual inspections of the SD Double Universal Joints to identify any signs of wear, damage, or looseness. Look for cracks, excessive play in the joints, or any irregularities that could affect their performance.
2. Lubrication
Adequate lubrication is vital for the smooth operation of the joints. Follow the manufacturer’s recommendations regarding lubrication intervals and use the specified grease or lubricant. Apply the lubricant to the fittings or designated areas as instructed.
3. Torque Check
Periodically check the torque on the fasteners that secure the joints to the PTO shaft and the implement. Ensure they are tightened to the manufacturer’s specified torque values, but avoid over-tightening, as this can create stress and potentially damage the joints.
4. Operating Angle
Be mindful of the operating angles of the PTO shaft during use. Avoid operating at extreme angles beyond the joint’s recommended limits, as this can lead to accelerated wear and possible failure. Adjust the position of the implement or tractor as needed to minimize excessive angles.
5. Replacement
If you notice significant wear, damage, or play during inspections, consider replacing the SD Double Universal Joints. Continuing to use worn or damaged joints can compromise their performance and lead to further issues.
By adhering to these maintenance practices, you can help ensure that your SD Double Universal Joints operate effectively and maintain a long service life.
Why Choose FMP’s SD Double Universal Joint for PTO Shaft?
FMP Drive Shaft Co., Ltd. is located in Hangzhou, Zhejiang Province, just two hours from Pudong Airport and one hour from Xiaoshan Airport. Our facility spans over 12,000 square meters and is staffed by more than 100 dedicated employees. We specialize in the development, manufacturing, and marketing of a wide range of products, including PTO shafts, agricultural gearboxes, PTO shaft accessories, u-joints, torque limiters, and industrial cardan shafts.
With an annual turnover of 60 million RMB (approximately 9 million USD), our business continues to grow year after year. We have built a strong reputation among customers in Europe, America, Asia, Australia, and North America. As a leading OEM supplier for many agricultural implement manufacturers in the domestic market, we adhere to our principles of Quality First, Fast Delivery, and Competitive Pricing.
Our commitment to quality is evident through our certifications, including CE, TS/16949, and ISO9001. We utilize advanced manufacturing equipment and maintain a dedicated quality control team to ensure the highest standards for our products.
We warmly invite friends and potential partners to visit us and explore opportunities for mutually beneficial collaboration. Currently, FMP exports its products to valued customers in over 50 countries across five continents. With a focus on offering best-in-class products, FMP aims to become a global leader in our industry.
Author: CX
