Product Description

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

Specification
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General Products
Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
Main blank Process for Casting

Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 

Blanks Tolerance -Casting ToleranceCT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process
Applicable Material

See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 

Casting Blank Size /Dimensions2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank WeightRange from 0.01kg-1000kg for casting iron
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining ToleranceFrom 0.005mm-0.01mm-0.1mm
Machined Surface QualityRa 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 

MOQFor iron casting : 100pcs
For Machining : 50pcs
Lead Time45days from the receipt date of deposit for iron casting

Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LTGGG-35.3FGS 370-17370/17GN 38 0571 -15—-
EN-GJS-400-18-LTGGG-40.3—-—-—-—-60-40-18
EN-GJS-400-15GGG-40FGS-400-12420/12GN 42 0571 -0260-40-18
EN-GJS-400-10—-—-420/12—-—-65-45-12
EN-GJS-500-7GGG-50FGS-500-7500/7GN 500727-0265-45-12/
80-55-06
EN-GJS-600-3GGG-60FGS-600-3600/3GN 60571-0380-55-06
EN-GJS-700-2GGG-70FGS-700-2700/2GN 70571-01100-70-03
EN-GJS-800-2GGG-80FGS-800-2800/2  120-90-02
EN-GJS-1000-5 (DIN EN 1564)GGG-100B/A—-—-—-—-850-550-10
EN-GJS-AX NiSiCr35 5 2GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S—-—-Type D-5S

Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150GG-15Ft 15 DGrade 150GG 1501 15-0020 B / 25 B
EN-GJL-200GG-20Ft 20 DGrade 180/220GG 2001 20-0025 B / 30 B
EN-GJL-250GG-25Ft 25 DGrade 220/260GG 2501 25-0035 B / 40 B
EN-GJL-300GG 30Ft 30 DGrade 300GG 3001 30-0040B / 45 B

Technical Support:
ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Our Factory
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ZheJiang CZPT Machinery Manufacturer Co., Ltd.

–Branch of CZPT Industry ltd.

 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,
transportation equipment, Valve and Pump system etc.

 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and
final quality control in house, we are mastering key competence to supply quality mechanical
parts and assembly to our customers for both Chinese and Export Market .

 

To satisfy different mechanical and functional requirements from our customers, we are making
a big range of metal products for our clients on base of different blanks solutions and
technologies. These blanks solutions and technologies include processes of Iron Casting,
Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

 

During the early involvement of the customer’s design process, we are giving professional
input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Core Competence

1. Over 15 years professional manufacture experience. → We know better to your needs.

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance,
Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.

3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.

4. Large and strong production capacity. → To meet your high demands very well.

5.Best price based on same quality requirements. →To help your project with most economical solution.

6. We have very strict quality control process included IQC/IPQC/FQC/OQC. → To deliver the qualified products for you.

7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.

8. 24 hours on-line service with quick response. → To support your any inquiry or question.

Our Certificate
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Our Customer

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Our Team
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Pachage & Delivery
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Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
 

FAQ
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1. What do you do?

We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts. Focus on saving cost, function approach, production feasibility for your projects.
 

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 

3. Can you make cnc machining according to our drawing?

Yes, we can make daccording to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 

4. Can you make cnc machining based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.
 

5. What’s your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cnc machining parts

 

Application:Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function:Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing
Layout:Cycloidal
Hardness:Hardened Tooth Surface
Installation:Vertical Type
Step:Four-Step
Samples:
US$ 1.7/kg
1 kg(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
agriculturalparts

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
agriculturalparts

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China best Precision Ductile Iron Green CZPT Housing Gearbox   with Great quality China best Precision Ductile Iron Green CZPT Housing Gearbox   with Great quality
editor by CX 2023-07-13